Riyaz Mulla
Plant Head
545,Opp.Prajapati Chawl,Talavdi Road,Desra,Bilimora,Ta-Gandevi,Dist-Navsari,Gujarat
Summary
Experienced Plant Head adept at improving output, maximizing quality and boosting employee satisfaction with hands-on management style. Successful manufacturing management career spanning 20+years.
Plant Operations Manager with a progressive career in Plastics manufacturing. Committed to reducing costs and improving efficiency. Motivational and influential leader with excellent team-building and training skills and a focus on product safety and quality.
Quality Manager focused in manufacturing unit with more than 15+ years of experience. Well-versed in innovative systems and hiring and training fantastic employees. Focused on monitoring safety and quality closely with distinguished understanding of Quality tools use.
Overview
20
20
years of professional experience
4
4
years of post-secondary education
2
2
Certifications
3
3
Languages
Work History
Plant Head
Paras Agro Plast Pvt.Ltd
Chikhali
09.2021 - Current
- Production Planning as per Projection and coordinating plant operations for the set-up standards for strategic utilization & deployment of available resources to achieve organizational objectives.
- Managing all technical & managerial aspects, developing reports on performance analysis and managing planning for better productivity.
- Planning for day-to-day production related activities, production schedules and allocating work for achieving monthly production targets.
- Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance among team members.
- Taking stringent quality measures including preparation / maintenance of necessary documents to ensure compliance with standards & customer requirements.
- Deploying various methodologies to analyze processes, recommending modifications to minimize escalations, reduce rejection, realize operational efficiencies, costs & reduce cycle-time.
- Providing direction, motivation & training to the team for ensuring optimum performance, design & implementation of performance management system for all the team members.
- Managing Production, Quantity, Quality, workmen, Cost, Safety, Housekeeping, managing utility section and machine maintenance.
- Legal complaince like Liaison with GIDC , Pollution Control Board, GSEB Inspection & Factory inspector also have done liaising work with various departments like State Industrial Development corporation, Pollution control Board, Property Registrar office. etc.
- Prepare/ implement preventive Predictive maintenance Schedule.
- Set up targets and goals for the process setting and maintaining targets for the process.
- Provide Cross Training to team members to handle High Volume Situations and reduce Idle Time.
- To carry the Production activity with discipline & smooth production operation. Record all incoming and outgoing raw and finished material data. Looking towards running.
- Planning, organizing, directing and running optimum day to day operation to exceed our customers expectation.
- Ensure continuous interaction with the customer to make sure that area of concern can be worked upon for improved service levels.
- Monitoring the raw material levels and reordering positions,ensure that team members collectively monitor the teams performance in terms of achieving output, effective productivity & goals and standards.
- Identified and implemented viable strategies for continuous improvement.
Plant Manager
Madhur Plast
Bilimora
12.2020 - 08.2021
- Created new training program with focus on staff safety, food safety and production quality to achieve reduced labor costs and tighter control points.
- Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations and achieving KPIs.
- Identified and implemented viable strategies for continuous improvement.
- Provided direction and leadership to all levels of employees and managers.
- Managing Production, Quantity, Quality, workmen, Cost, Safety, Housekeeping, managing utility section and machine maintenance.
- Legal compliance like Liaison with GIDC , Pollution Control Board, GSEB Inspection & Factory inspector also have done liaising work with various departments like State Industrial Development corporation, Pollution control Board, Property Registrar office. etc,
- Prepare/ implement preventive Predictive maintenance Schedule.
- Maintained quality of product with robust inspections and assessment team.
Manager – QA, Management Representative
Gaurav Containers Ltd (Sister concern of Chemco Plastics pvt Ltd)
Silvassa & Daman
08.2018 - 12.2020
- Scheduled and chaired quality review meetings to review effectiveness of performance mitigating risk, improving throughput and achieving customer satisfaction.
- Evaluated interactions between associates and customers to assess personnel performance.
- Collaborated with audit clients and action owners to apply root cause analysis guidance and establish effective corrective action plans.
- Monitored staff organization and suggested improvements to daily functionality.
- Reduced customer complaint with the help of different problem solving techniques.
- Reduced External Rejection from 3% to 1.3%
- Developed quality planning for multiple new product launches by verifying customer requirements and implementing in design and production.
- Assured consistent quality of production by implementing and enforcing automated practice systems.
Manager QA(Cluster Head)
SSF Plastics Pvt.Ltd
Daman
06.2017 - 08.2018
- Received and processed stock into inventory management system throughout the quality system.
- Collaborated with team members to achieve target results.
- Created plans and communicated deadlines to complete projects on time.
- Saved amount by implementing cost-saving initiatives that addressed long-standing problems.
- Training and up gradation for applying various techniques like Visual Management,FMEA,SPC& VSM at in house process shops as well as in vendor end.
- Doing New product validation and there process, Creation of Quality standard for various process.
- Reduce the customer complaint through 8D Method.
Manager-QA
Ratan Polyplast
Daman
04.2015 - 05.2017
- Expanded cross-functional organizational capacity by collaborating across departments on priorities, functions and common goals.
- Controlled costs and optimized spending via restructuring of budgets for labor, capital assets, inventory purchasing and technology upgrades.
- Maximized performance by monitoring daily activities and mentoring team members.
- Cross-trained existing employees to maximize team agility and performance.
- Kaizen work shop and also analysis with the help of SPC & SQC
- reduce customer complaint through continual improvement process.
- Evaluated suppliers to maintain cost controls and improve operations.
- Kept detailed records of daily progress to identify and correct areas needing improvement.
Quality Assurance Manager
Jolly Containers
Daman
10.2008 - 03.2015
- Reported production malfunctions to managers and production supervisors.
- Cooperated with engineering, manufacturing and corporate accounting to verify adherence to quality standards.
- Collected production samples regularly and performed detailed quality inspections.
- Assured consistent quality of production by implementing and enforcing automated practice systems.
- New product developed (Plastic Pails) as per customer high speed machine line with zero error
- cost reduction of Packaging materials.
- Monitored staff organization and suggested improvements to daily functionality.
- Recorded, analyzed and distributed statistical information.
- Specified quality requirements of raw materials with suppliers.
- Implemented new quality assurance and customer service standards.
- Inspected products and worker progress throughout production.
Quality Assurance Executive
Prince Plastics Int.Pvt.Ltd
Daman
06.2004 - 09.2008
- Validated quality processes by establishing product specifications and quality attributes and updating quality assurance procedures.
- Achieved quality assurance objectives by contributing information and analysis to strategic plans and reviews and preparing and completing action plans.
- Reported production malfunctions to managers and production supervisors.
- Cooperated with engineering, manufacturing and corporate accounting to verify adherence to quality standards.
- New Product validation with the help of 2D & 3D Drawings.
- Preparing Product Approval testing report of new product & also Validation of Auto components.
- Implemented customer complaint system and root-cause problem solving, decreasing customer complaints 2%.
Senior Quality Assurance Engineer
Time Packaging Ltd
Daman
06.2002 - 05.2004
- Supported product managers and development teams across phases of testing from planning to execution, troubleshooting and reporting within high-volume, agile environment.
- Trained and guided onsite and offshore team members in quality assurance standards, policies and procedures.
- Documented integration issues and vulnerabilities and outlined improvement recommendations.
- Assessed software bugs and compiled findings along with suggested resolutions for development team members.
- Proposed development and testing improvements to positively impact usability, function and performance.
- Drove corrective actions to accomplish project closure and recurrence control.
- Online Inspection of the products and make a dimension as well as testing reports.
Education
Master of Science - Plastics Technology
Sardar Patel University
Vallabh Vidya Nagar,Anand 06.2000 - 03.2002
Bachelor of Science - Chemistry
South Gujarat University
Bilimora 06.1997 - 03.2000
Skills
Six Sigma expertise
undefinedAccomplishments
- Achieved customer complaint target with the help of different QC tools with accuracy and efficiency.
- Collaborated with team in the development of weight reduction project.
- To increase the sales with the help of proper planning and utilization of the machines.
- To reduce the rejection %ge from 5 to 2 with the help of data analysis.
- To utilize the manpower with proper planning and increase the output.
- Reduction in electricity with increase production
Certification
Six Sigma Green Belt - Benchmark(Exemplar Global)
Timeline
Plant Head
Paras Agro Plast Pvt.Ltd
09.2021 - Current
Plant Manager
Madhur Plast
12.2020 - 08.2021
Six Sigma Green Belt - Benchmark(Exemplar Global)
03-2019
Six Sigma Yellow Belt - Benchmark(Exemplar Global)
03-2019
Manager – QA, Management Representative
Gaurav Containers Ltd (Sister concern of Chemco Plastics pvt Ltd)
08.2018 - 12.2020
Manager QA(Cluster Head)
SSF Plastics Pvt.Ltd
06.2017 - 08.2018
Manager-QA
Ratan Polyplast
04.2015 - 05.2017
Quality Assurance Manager
Jolly Containers
10.2008 - 03.2015
Quality Assurance Executive
Prince Plastics Int.Pvt.Ltd
06.2004 - 09.2008
Senior Quality Assurance Engineer
Time Packaging Ltd
06.2002 - 05.2004
Master of Science - Plastics Technology
Sardar Patel University
06.2000 - 03.2002
Bachelor of Science - Chemistry
South Gujarat University
06.1997 - 03.2000
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