R K RAJA
Hyderabad
Summary
A Mechanical Engineer with more than two decades of experience in the areas of maintenance, green field projects, facilities, safety & Man Management in the manufacturing industry. Having strong leadership abilities and analytical skills. Decisive planner with good communication and problem-solving abilities
Overview
26
26
years of professional experience
Work History
Senior Manager – Plant Engineering and Maintenance & Projects
TATA Advanced Systems Ltd
Hyderabad
07.2014 - Current
- Heading the Plant engineering department & projects
- Handling new projects (green field & brown field) which includes Civil & MEP
- Understanding the business case & preparing the facility cost estimation
- Preparation of Integrated Master Schedule (IMS) for the project
- Responsible for utility & machinery selection, CFT member of a technical committee in selection of machineries
- Preparing the RFP for the construction requirements & work advisory note
- Coordinate with legal team in obtaining the necessary government approvals for preconstruction & post construction
- Coordinate with Architect for Civil & MEP designing
- Reviewing of tender documents, drawings & DAP
- Reviewing the progress of construction (Daily progress meeting, weekly review with vendor, potential risk, safety) & detailed progress report shared for senior management review.
- Coordinated with internal departments to ensure successful execution of projects according to timeline and budget constraints.
- Installation of utility & machineries (Electrical substation, firefighting system, fire alarm system, HVAC, ETP, STP, Compressor, production equipment’s etc.,)
- Review of supplier payables & processing the invoices
- Handing over of facilities with mandate protocols
- Preparing the department objectives, scope, targets inline to the business requirements
- Preparing & maintaining the Annual Operating budget (CAPEX & Opex)
- Ensuring the adherence of annual Preventive & Predictive Maintenance plans, validating the effectiveness & finding the scope of Improvement to achieve zero downtime & Zero accident
- Identifying the risk in the process & planning for the mitigation, ensure 6M conditions in solving the issues
- Identifying the potential improvement on energy & maintenance cost reduction
- Created the model for data analytics for equipment to predict the anomalies (Utility & production equipment)
- Reviewing the departmental performance with the team & presenting to the management
- Ensure the adherence of plant statutory compliances
- Initiating the safety measures for potential hazard areas & ensure the accident free work place
- Identifying the Skill gaps of the team & training organized to improve the gaps
- Ensure the maintenance documentation which it meets the quality standards requirement
- Responsible for implementation of TPM across the plants
- Management representative for Energy management system
- Designated as a Factory manager.
Manager – Maintenance
Uniproducts India Ltd (Green field project)
Chennai
02.2011 - 06.2014
- Leading the Plant Engineering department which its include Mechanical, Electrical & Civil
- Taking care of all Machines, Utilities & facility construction
- Coordinate with the architect for designing, tender documents &
- Coordinate with Government Department for approvals
- Involving in the technical discussion with the supplier
- Taking care of utility & machinery selection, erection & commissioning
- Preparing calendars for implementation of TBM/CBM for equipment’s
- Adhering to the PM schedule to avoid habitual failure
- Trouble shooting of equipment’s to resolve the failures timely & into improve the uptime
- Analysing & taking counter measures for recurring the equipment failures
- Identifying & implementation of potential Kaizen for improving the MTBF & MTTR
- Lead & solving the customer related issues with respect to Machines
- Monitoring the departments performance
- Spares planning & Procurement
- Ensure smooth relationship with Production & Quality team for achieving the targets
- Optimizing the utilization of consumables & take part in cost reduction.
Senior Executive - Maintenance
TATA Advanced Systems Ltd
Hyderabad
03.2010 - 02.2011
- Taking care of Green field project execution
- Site supervising & JMR Verification
- Review of concept notes for the equipment
- Planning & execution of equipment installation
- Coordinating with consultant & contractor for design finalization/Construction difficulties
- Establishment of Plant engineering maintenance documents
- Preparation PM, CBM, TBM Calendars
- Preparation skill matrix & analysis of skill gap for Associates
- Taking care of shutdown & start up activities of equipment/Utilities
- Man allocation & Man management
- Trouble shooting & preparing the RRCA for the failures
- Preparing MTBF & MTTR.
Senior Engineer - Maintenance
Audco India Ltd
06.2006 - 02.2010
- Taking care of Maintenance Activities & facilities
- Preparing Preventive Maintenance schedule & execution
- Preparing calendars of Predictive Maintenance/CBM of Machines
- Ensure day to day Maintenance of Machines
- Downtime analysis & taking counter measures
- Involving in specific activities related to Machine upgradation
- Involving in Hydraulic test rig design
- Preparing MTTR & MTBF of equipment’s
- Taking care of ETP & STP
- Liasoning with Government Departments
- Maintenance spares & consumables planning & purchase
- Effective coordination in achieving ISO 14001 & CII-EXIM Award (Business Excellence)
- Involving in TPM Activities in various levels in shop floor
- Taking care of Machine Erection & commissioning.
Engineer – Maintenance
Jai Parabolic Springs Ltd
12.2000 - 05.2006
Supervisor – Maintenance
Spic Jel Engg Construction Ltd
06.1998 - 11.2000
Education
B-Tech in Mechanical Engg -
RVD University
06-2010
Diploma in Mechanical Engg -
Annamalai University
05-1998
Skills
- Experience in Plant Maintenance function
- Green field projects – Execution (Civil & MEP)
- Project planning
- Utility planning, installation & commissioning
- Machine planning, installation & commissioning
- HVAC
- Time & Man management
- Data analytics
- Hydraulic & Pneumatics
- NC & CNC Machines
- TPM, ISO50001, AS9100D, ISO14001 & ISO 45001
- Machine shop & Utility Maintenance
- Statutory compliance
- System establishment
- Multitasking
- CAD
Languages
Tamil
First Language
English
Proficient (C2)
C2
Telugu
Advanced (C1)
C1
Hindi
Intermediate (B1)
B1
It Credential
- SAP
- MS Office
- AutoCAD
Personal Information
- Father's Name: R Kunjukannan
- Date of Birth: 06/22/78
- Marital Status: Married
Timeline
Senior Manager – Plant Engineering and Maintenance & Projects
TATA Advanced Systems Ltd
07.2014 - Current
Manager – Maintenance
Uniproducts India Ltd (Green field project)
02.2011 - 06.2014
Senior Executive - Maintenance
TATA Advanced Systems Ltd
03.2010 - 02.2011
Senior Engineer - Maintenance
Audco India Ltd
06.2006 - 02.2010
Engineer – Maintenance
Jai Parabolic Springs Ltd
12.2000 - 05.2006
Supervisor – Maintenance
Spic Jel Engg Construction Ltd
06.1998 - 11.2000
B-Tech in Mechanical Engg -
RVD University
Diploma in Mechanical Engg -
Annamalai University
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