Summary
Overview
Work History
Education
Skills
Languages
Timeline
Generic

Robert McConnell

Indianapolis

Summary

Dynamic Plant Engineer with OSI Group LLC, skilled in predictive maintenance and operations management. Achieved significant cost savings through process improvements and energy-saving measures. Proven leader in safety management and team collaboration, enhancing plant efficiency and reducing downtime. Expertise in PLC programming and reliability engineering, drives continuous improvement and operational excellence. 22 + years experience in Food Manufacturing and related Maintenance.

Overview

15
15
years of professional experience

Work History

Plant Engineer

OSI Group LLC.
05.2010 - Current

· Calculated overall Maintenance costs by evaluating material, labor and other expenditures.

· Audited and trained maintenance personnel to verify presence of necessary skills and competencies.

· Ensured regulatory compliance by staying up-to-date with industry guidelines and integrating them into plant operations as needed.

· Reduced downtime for maintenance through proactive inspection and scheduling of repairs.

· Optimized production rates by analyzing equipment performance and implementing necessary adjustments.

· Led root cause analysis efforts to identify recurring problems and develop long-term solutions.

· Remained abreast of new and emerging industry regulations and guidelines for plant operations.

· Coordinated with outside contractors for specialized services, ensuring timely completion of tasks within budget constraints.

· Enhanced plant efficiency by implementing process improvements and equipment upgrades.

· Managed plant projects from conception to completion, adhering to strict deadlines and budgets.

· Maintained open communication channels with production to verify prescribed operational levels for equipment and tasks.

· Drafted preventive maintenance schedules around avoiding service disruptions and equipment breakdowns.

· Developed training programs for junior technicians, fostering a skilled workforce capable of handling complex tasks independently.

· Mentored junior staff members on industry best practices, promoting continuous learning within the Maintenance team.

· Developed preventive maintenance programs, reducing equipment failures and increasing overall reliability.

· Designed custom tools, equipment, or fixtures when required, enhancing worker safety and job efficiency.

· Provided technical support to the production team, troubleshooting issues and offering swift resolutions.

· Prepared performance appraisals of Maintenance personnel, highlighting exceptional performances and illustrating remedial requirements.

· Maintained up-to-date knowledge of evolving regulations, ensuring company processes remained compliant with all applicable standards and guidelines related to process safety management.

· Conducted regular audits of facility operations to ensure compliance with regulatory requirements and industry standards related to process safety.

· Collaborated with cross-functional teams to identify areas for improvement and implement effective solutions.

· Evaluated new technology options for potential integration into existing processes, increasing production efficiency while maintaining quality standards.

· Assisted in procurement strategies by providing input on vendor selection based on cost analysis and performance metrics.

· Implemented energy-saving measures, resulting in reduced operational costs without compromising productivity.

· Improved plant layout design to maximize space utilization and increase overall productivity.

· Served as point of contact during plant emergencies, overseeing disaster recovery and expediting restoration efforts.

· Improved food safety standards by developing and implementing HACCP plans and procedures on related equipment.

· Analyzed data from ongoing monitoring activities to identify areas for improvement within the HACCP program continuously.

· Assisted in achieving third-party certifications such as SQF or BRCGS, demonstrating commitment to excellence in food safety practices.

· Worked proactively with department managers to eliminate potential hazards before they could impact product quality adversely.

Education

Associate of Science - Electrical Science/ 3E051

CCAF, Community College of The Air Force
Fairchild Air Force Base, WA
03-1996

High School Diploma -

Marlington Highschool
Alliance, OH
05-1990

Skills

  • Maintenance
  • CMMS
  • Safety management
  • Operations management
  • Predictive maintenance
  • Electrical systems
  • AutoCAD and like proficiency
  • Production planning
  • Waste reduction
  • Reliability engineering (Vibration Analysis, Infrared Analysis, Ultrasonic Analysis, Non-destructive Testing)
  • Process control and engineering
  • PLC programming
  • Design
  • Industry standards
  • Telecommunications systems
  • Instrumentation
  • Ammonia Refrigeration
  • Boilers
  • Time management
  • Team collaboration
  • Team leadership
  • Continuous improvement methods
  • Safety protocols
  • GMP
  • HACCP
  • Food Safety

Languages

English
Full Professional
Spanish
Limited Working

Timeline

Plant Engineer

OSI Group LLC.
05.2010 - Current

Associate of Science - Electrical Science/ 3E051

CCAF, Community College of The Air Force

High School Diploma -

Marlington Highschool
Robert McConnell