Dynamic Plant Engineer with OSI Group LLC, skilled in predictive maintenance and operations management. Achieved significant cost savings through process improvements and energy-saving measures. Proven leader in safety management and team collaboration, enhancing plant efficiency and reducing downtime. Expertise in PLC programming and reliability engineering, drives continuous improvement and operational excellence. 22 + years experience in Food Manufacturing and related Maintenance.
· Calculated overall Maintenance costs by evaluating material, labor and other expenditures.
· Audited and trained maintenance personnel to verify presence of necessary skills and competencies.
· Ensured regulatory compliance by staying up-to-date with industry guidelines and integrating them into plant operations as needed.
· Reduced downtime for maintenance through proactive inspection and scheduling of repairs.
· Optimized production rates by analyzing equipment performance and implementing necessary adjustments.
· Led root cause analysis efforts to identify recurring problems and develop long-term solutions.
· Remained abreast of new and emerging industry regulations and guidelines for plant operations.
· Coordinated with outside contractors for specialized services, ensuring timely completion of tasks within budget constraints.
· Enhanced plant efficiency by implementing process improvements and equipment upgrades.
· Managed plant projects from conception to completion, adhering to strict deadlines and budgets.
· Maintained open communication channels with production to verify prescribed operational levels for equipment and tasks.
· Drafted preventive maintenance schedules around avoiding service disruptions and equipment breakdowns.
· Developed training programs for junior technicians, fostering a skilled workforce capable of handling complex tasks independently.
· Mentored junior staff members on industry best practices, promoting continuous learning within the Maintenance team.
· Developed preventive maintenance programs, reducing equipment failures and increasing overall reliability.
· Designed custom tools, equipment, or fixtures when required, enhancing worker safety and job efficiency.
· Provided technical support to the production team, troubleshooting issues and offering swift resolutions.
· Prepared performance appraisals of Maintenance personnel, highlighting exceptional performances and illustrating remedial requirements.
· Maintained up-to-date knowledge of evolving regulations, ensuring company processes remained compliant with all applicable standards and guidelines related to process safety management.
· Conducted regular audits of facility operations to ensure compliance with regulatory requirements and industry standards related to process safety.
· Collaborated with cross-functional teams to identify areas for improvement and implement effective solutions.
· Evaluated new technology options for potential integration into existing processes, increasing production efficiency while maintaining quality standards.
· Assisted in procurement strategies by providing input on vendor selection based on cost analysis and performance metrics.
· Implemented energy-saving measures, resulting in reduced operational costs without compromising productivity.
· Improved plant layout design to maximize space utilization and increase overall productivity.
· Served as point of contact during plant emergencies, overseeing disaster recovery and expediting restoration efforts.
· Improved food safety standards by developing and implementing HACCP plans and procedures on related equipment.
· Analyzed data from ongoing monitoring activities to identify areas for improvement within the HACCP program continuously.
· Assisted in achieving third-party certifications such as SQF or BRCGS, demonstrating commitment to excellence in food safety practices.
· Worked proactively with department managers to eliminate potential hazards before they could impact product quality adversely.