Summary
Overview
Work History
Education
Skills
Accomplishments
Education
Training
Disclaimer
Languages
Organisational Experience
Personal Information
Languages
Websites
Timeline
Generic

Robertson S

Chennai

Summary

To pursue a career in a leading and innovative manufacturing firm capable of producing leading-edge products through state-of-the-art technology. To apply the technical knowledge and skills that I have obtained through education. And experience to better assist the organization where I work.

A results-oriented professional offering 9 years of successful experience in diverse roles, distinguished by commended performance in EV battery shop, as well as in the entire top hat and underbody of vehicle manufacturing. Basic training about manufacturing at the part level helps in analyzing the basic structure of manufacturing and its operations. Have experience in equipment installation and tools purchasing for PP and SOP. Strong practical knowledge in equipment like conveyors, hangers, and filling equipment. Knowledge on a full vehicle assembly with standard fitment drawing and part. Dynamic Manufacturing Engineer adept at completing demanding projects within crucial timelines. Thorough, detail- and process-oriented, with strong follow-through skills. Known for analyzing situations and quickly implementing innovative resolutions.

Overview

9
9
years of professional experience

Work History

Senior Executive

TI CLEAN MOBILITY PVT LTD
Ambattur, Chennai
09.2024 - Current
  • Negotiated contracts with vendors for goods and services at competitive prices.
  • Facilitated communication between different departments resulted in improved collaboration among teams on NPD.
  • Developed and implemented strategic plans to achieve company objectives.
  • Reviewed completed work to verify consistency, quality, and conformance.
  • Provided technical support for troubleshooting equipment problems during the manufacturing process.
  • Performed root cause analysis on various production issues and developed corrective actions plans.
  • Evaluated existing tooling designs for manufacturability improvements.
  • Managed multiple projects simultaneously while adhering to tight deadlines.
  • Developed and implemented manufacturing process improvement initiatives to increase efficiency and reduce downtime.
  • Assisted with the design and development of manufacturing systems to ensure quality standards were met.
  • Created new processes for fabrication, assembly, testing, and inspection of products to meet customer requirements. (Grippers, conveyors, multi spindle tools and digital tools, MES configurations & genealogy confirmations)
  • Identified cost reduction opportunities through improved processes, materials utilization, and waste elimination initiatives.
  • Reviewed engineering drawings for accuracy prior to releasing them into production environment.
  • Trained personnel on proper use of machines and tools used in the manufacturing process.
  • Collaborated with other departments such as Quality Control, Procurement, Maintenance and Production Planning to ensure timely delivery of parts and products according to specifications.
  • Investigated risk sources as part of process and equipment inspections.
  • Coordinated with vendor representatives to organize schedules, review specifications and meet quality goals.
  • Devised, evaluated, implemented and oversaw multiple manufacturing projects of large scope from planning to completion.
  • Oversaw transmission of engineering specifications, instructions and processes guidelines to enhance administrative efficiency and eliminate unnecessary physical records.
  • Coordinated with vendors, suppliers and manufacturing personnel to resolve technical and quality issues.
  • Analyzed production data to identify areas of process inefficiencies and develop solutions to improve productivity.

EQUIPMENT ENGINEER

SEGULA TECHNOLOGIES INDIA PVT LTD
Chennai
03.2023 - 09.2024
  • Managed project for facility requirements at Stellantis plants, focusing on assembly and battery shop equipment.
  • Conducted feasibility studies on Electric Vehicle assembly line equipment requirements.
  • Planned equipment needs and validated trials for new machinery and sub-assemblies.
  • Prepared specifications book to outline project parameters and standards.
  • Attended daily and weekly cross-functional team meetings to align project goals.
  • Compiled meeting reports and relevant data to track project progress.
  • Oversaw new equipment projects, including supplier negotiations and purchase requests.
  • Monitored work processes, addressing technical issues to enhance manufacturing efficiency.

JUNIOR ENGINEER

ISUZU MOTORS INDIA PVT LTD
05.2016 - 03.2023
  • Company Overview: Shop: Vehicle general Assembly (SUV & Truck type)
  • Process Engineering for Trim, Chassis & Final assembly, and Repair.
  • Attend the daily & weekly meetings. (CFT Teams)
  • Prepare the meetings report, Shut down reports.
  • Responsible for the new Projects of Equipment’s & machines.
  • Having work experience with Filling equipments (Fuel, Brake oil, LLC, PS oil, AC gas & Urea)
  • Basic knowledge in MES RFID tracking for mass production line.
  • Having experiences with Friction Conveyor (NKC, Japan), Power & Free Conveyor, Skid Conveyor, Over Head Conveyor.
  • Trouble shooting & repair of Air tools (Uryu, Yokota, FUJI), Electric Battery Tools (Makita, Bosch), Torque Wrench (Tohnichi), Torque analyzer (Tohnichi & Uryu)
  • Having work experience of Automatic Electric Chain Hoist Hanger (DEMAG)
  • Having work experience of sealer Pump, Air Motor, Sealer Gun (DECKER and GRACO)
  • Having work experience of Two Post Lifter.
  • Validating all safety system of machine working conditions.
  • Monthly Safety Training coordination
  • ISO 9001/2014 Safety standards follow-up & Documentation Preparation (MYP Planning, NPD Planning, Skill matrix, training schedules, punch points list, safety documents, Breakdown reports, Kaizen report preparation, History card preparation, etc.…)
  • Spare parts / Tools management
  • Store management with Inventory.
  • Budget Controlling & Utilization Planning’s.
  • Cost Reduction planning preparation & Actions
  • ECO Management Member.
  • Supplier Handling, Quotation follow up, Purchase Request preparation & Bill Processing activities, Draft Preparation, Discussion with Supplier Channel.
  • Shop: Vehicle general Assembly (SUV & Truck type)
  • Experience in maintenance & Trouble shooting of Handling Aid/Loading assist devices like Windshield Glass manipulator, IP Handling Aid, Power Window tester M/C
  • Experience in maintenance & Trouble shooting of Frame Turnover Equipment (Nippon Hoist), Frame Vin Stamping machine and Vin plate Punch machine (Kitsune, japan)
  • Experience in Fuel tank part Loading Aid, Engine loading Hoist, 14Ton press Machine, 8 Ton Bearing press machine, Front Axle Washing Equipment, Side shaft jig assembly jig, Differencial oil & Transfercase oil filling machine.
  • Experience in Diesel Fuel filling M/C, R134A GAS Filling M/C, BRAKE oil Filling M/C & Radiator coolant/LLC filling machine offive’s filling and Power Steering fluid filling M/C and Urea filling M/C.

Education

Diploma in Mechanical Eng. -

Government Polytechnic college
Trichy, TN
12.2016

12th Std -

Rajah's Higher Secondary school
Thanjavur, TN
12.2013

10th Std -

Government High School
Sellappanpettai, TN
12.2011

Skills

  • Catia V5 R20
  • BIW design
  • MES application for production
  • Engineering Applications
  • Ergonomics study
  • BOM validation
  • Lean manufacturing
  • EV batteries assemblies
  • Production process
  • Takt time
  • Cycle times
  • Process Engineering
  • RFQ activities
  • Punch Point Discussion
  • PPAP
  • ENGINEERING CHANGE
  • Process documents
  • Project planning
  • FY budget planning

Accomplishments

  • Implemented semi-automated conveyor for tyre and rigid axle in assembly shop
  • Implemented Mechanical Poke-Yoke Projects. (Multi spindle tool, digital torque wrenches & lifters.
  • New projects, unbalanced process, and bottleneck process sorting out
  • Got award of Spot award 2 times and 2nd prize in Safety and Health competition.

Education

10th Std, 2011, Government High School, Sellappanpettai, Thanjavur, TN, 96%, 12th Std, 2013, Rajah's Higher Secondary school, Thanjavur, TN, 73%, Diploma in Mechanical Eng., 2013 - 2016, Government Polytechnic college, Trichy, TN, 75%

Training

  • 5S
  • PFMEA
  • PLM
  • Route cause analysis
  • 5 core tools of Quality- APQP, PPAP, FMEA, MSA, SPC.
  • PPAP – Production Part Approval Process
  • POKA-YOKE
  • Lean manufacturing
  • KAIZEN
  • TPM

Disclaimer

I hereby declare that all information, furnished by me is true & correct to the best of knowledge & belief.

Languages

English, Tamil, Telugu, French (beginner), English, Tamil, English, Tamil

Organisational Experience

  • Equipment Engineer, Segula Technologies India Pvt Ltd, Stellantis / PSA / OPEL, 03/01/23, Present, Project Management for all kind of facilities for PSA-Stellantis plants (General Assembly & battery shop new models), Feasibility study of Electric Vehicle Assembly Line Equipment’s requirements., Equipment Requirement planning., New Equipment Trial and sub assembly validation & Equipment Redesign for production and quality., Preparing the book of specifications (BOS)., Attend the daily & weekly meetings. (CFT Teams), Prepare the meetings report, data, etc., Responsible for the new Projects of Equipment’s & machines., Familiarity with Environmental and safety regulations related to mechanical & Electrical activities., Supplier Handling, Quotation follow up, Purchase Request preparation & Bill Processing activities, Draft Preparation, Discussion with Supplier Channel., Work monitoring and solve technical problems related to manufacturing., General Assembly shop (Electric Vehicle) Sub assembly Line equipment’s installation and modifications (PSA,-Stellantis Project. Fiat)., General Assembly shop (Electric Vehicle) Trim Line equipment’s installation., General Assembly shop (Electric Vehicle) Engine (Motor) Car final Line equipment’s installation and modifications (PSA-Stellantis Project. Fiat)., New battery shop Equipment installation (PSA-Stellantis Project. Fiat)., BEV, MHEV, PHEV Battery Functional and electric test bench installation., BEV, MHEV, PHEV VAT (Mass Isolation) Test equipment installation., Battery Lower Housing Gap Filler equipment installation., Battery housing leak test equipment installation., Glue cell integration.
  • Junior Engineer, Isuzu Motors India Pvt Ltd, Vehicle general Assembly (SUV & Truck type), 05/01/16, 03/31/23, Process Engineering for Trim, Chassis & Final assembly, and Repair., Attend the daily & weekly meetings. (CFT Teams), Prepare the meetings report, Shut down reports., Responsible for the new Projects of Equipment’s & machines., Having work experience with Filling equipments (Fuel, Brake oil, LLC, PS oil, AC gas & Urea)., Basic knowledge in MES RFID tracking for mass production line., Having experiences with Friction Conveyor (NKC, Japan), Power & Free Conveyor, Skid Conveyor, Over Head Conveyor., Trouble shooting & repair of Air tools (Uryu, Yokota, FUJI), Electric Battery Tools (Makita, Bosch), Torque Wrench (Tohnichi), Torque analyzer (Tohnichi & Uryu)., Having work experience of Automatic Electric Chain Hoist Hanger (DEMAG)., Having work experience of sealer Pump, Air Motor, Sealer Gun (DECKER and GRACO)., Having work experience of Two Post Lifter., Validating all safety system of machine working conditions., Monthly Safety Training coordination., ISO 9001/2014 Safety standards follow-up & Documentation Preparation., Spare parts / Tools management., Store management with Inventory., Budget Controlling & Utilization Planning’s., Cost Reduction planning preparation & Actions., ECO Management Member., Supplier Handling, Quotation follow up, Purchase Request preparation & Bill Processing activities, Draft Preparation, Discussion with Supplier Channel.

Personal Information

  • Father's Name: Mr. S. SEKAR
  • Mother's Name: Mrs. S. RANI

Languages

Tamil
First Language
English
Upper Intermediate (B2)
B2
Telugu
Beginner
A1

Timeline

Senior Executive

TI CLEAN MOBILITY PVT LTD
09.2024 - Current

EQUIPMENT ENGINEER

SEGULA TECHNOLOGIES INDIA PVT LTD
03.2023 - 09.2024

JUNIOR ENGINEER

ISUZU MOTORS INDIA PVT LTD
05.2016 - 03.2023

Diploma in Mechanical Eng. -

Government Polytechnic college

12th Std -

Rajah's Higher Secondary school

10th Std -

Government High School
Robertson S