Rohan Sharma

Company Overview: Godrej Agrovet Limited (GAVL) is an Indian animal feed and agribusiness company. Godrej Agrovet is a highly diversified company that holds a leading market position in poultry processing, animal feed, oil palm plantations, and agro inputs. The company belongs to one of the highly diversified Indian conglomerates, the Godrej Group.

• Maintain production activities across shifts.
• Preparing the monthly and weekly production plan on the basis of market requirements after discussion with the logistics team.
• Prepare the shift schedule of various staff and the shift in charge.
• Prepare various reports like OEE, PIP, Shift Factor, Consumption Report, SKU-wise data, etc.
• Assisted in resolving customer complaints related to product quality or performance issues.
• Collaborated with engineering team to develop prototype designs that meet customer specifications.
• Identified areas where cost savings could be achieved through improved utilization of labor or materials.
• Take the plan from the Logistics Department, and prepare the daily production plan.
• Prepare a daily maintenance schedule.
• Working as a safety champion to ensure a safe work environment throughout the plant.
• Taking quotations from vendors and preparing POs for various materials.
• Negotiated materials with suppliers to remain within budget.
• Prepare AM and PM of various machine and maintain them in Yearly maintenance Colander.
• Have done 5-S and Maintenance Audit in Other GAVL units and prepare audit sheet of same.
• Leading 5-S Activities in plant, Prepare PPT, conduct meetings and Plant level Audits.
• Leading Kaizen activity of plant and prepare PPT on monthly basis.
• Preparing SOP for the machine operation and maintenance Activity.
• Conducting a morning meeting among the production and maintenance teams to improve plant efficiency and plan daily activities.
• Give training to various Staff members regarding 5-S, Safety and hygiene, and GMP etc.
• Monitored inventory levels and coordinated supply orders with vendors.
• Implemented process improvements to enhance production reliability and efficiency.
• Assisted in troubleshooting equipment issues to maintain continuous operations.
• Conducted regular inspections to ensure compliance with safety regulations.
• Collaborated with cross-functional teams to address production challenges effectively.
• Trained new staff on safety protocols and production processes.
• Escalated concerns to management and helped develop and implement effective solutions.

Company Overview: It is the largest soap manufacturing plant in personal wash, having brands like DOVE, LUX, LIFEBUOY, and PEARS, and is known for its implementation of world-class manufacturing standards.

• To develop and draft an improved production system by eliminating all the losses and defects.
• To handle the shift and manpower.
• Assisted in daily operations and troubleshooting of manufacturing processes.
• Learn the end-to-end manufacturing process of toilet soap and bathing bars.
• Engaged in training sessions to enhance knowledge of safety protocols.
• Manage the shift workforce and machine troubleshooting.
• Maintain the database in the logbook for capturing the total production, downtimes, defects, and descriptions of various losses with respect to machines.
• Calculation of the overall line efficiency of every cascade.
• Learned world-class manufacturing standards and how WCM tools like 5 Why analysis, 5 Why, and 1 How, SEWO, and SMAT are implemented.
• Improve plant efficiency by training, managing, and handholding the shift employees.
• To maintain the basic condition of all the machines by having their autonomous and professional maintenance.
• Plan changeovers efficiently, as per the production plan, to meet production targets.
• To fill out the EWO whenever any troubleshooting occurs in any of the machines.
• Planning and undertaking of scheduled maintenance activities.
• Responding to breakdowns and finding the root cause to the problem accordingly set the countermeasure.
• Sharing the feedback and problems with our fitter team and mangers to come to best possible solutions.
• Creating Standard Maintenance procedure for various machines.
• Creating SOP for the machine operation.
• Learned about boilers, chillier, Compressors.

Company Overview: It is a Government Electronics industry situated in Panchkula, Haryana.

• Learn all the technical aspects of the Machine, Process, Method & manpower handling.
• Plan and manage the whole production system efficiently and effectively by delivering good production.
• Work on the SMT line to manufacture parts of the EVM, VVPAT, and defense component.
• Responsible for the spare management of all the equipment of AOI, Reflow, Printer, Pick and Place, etc.
• Responsible for the smooth flow of the whole process to manufacture various machine parts.
• Manage and indent all the equipment accessories.
• Share the daily report for machine healthiness, technical team progress, and troubleshooting details.
• It is a government electronics industry situated in Panchkula, Haryana.