Rohani Gajraj
Bhiwadi,RJ
Summary
Quality Assurance professional with 9 years of experience in consumer electronics and eyewear manufacturing. Specialized in QA Operations, IQC, ESD/EOS systems, Metal Frame Quality, and Supplier Quality. Demonstrated expertise in building quality systems from scratch, driving defect-reduction initiatives, and leading cross-functional collaboration to ensure product reliability, traceability, and continuous improvement.
Overview
9
9
years of professional experience
1
1
Certification
Work History
Assistant Manager (Quality Assurance)
Lenskart Solutions Ltd.
03.2025 - Current
- QA Operations Management: Manage end-to-end QA operations for lenses and metal frames, ensuring strict adherence to SOPs, quality standards, and regulatory requirements.
- System Setup: Built the complete Metal Frame Quality framework from scratch, creating SOPs, MQP, PFD, and checksheets, while designing an optimised layout for the IQC inspection area.
- Supplier & IQC Oversight: Handle IQC operations and monitor supplier performance through regular vendor ratings and NG trend analysis.
- Drive defect reduction initiatives by applying quality tools for root cause analysis (RCA) to minimise cosmetic and dimensional errors.
- Process Improvement: Improved process traceability (including Pass Box and Black Box upgrades) to prevent handling defects and ensure better tracking.
- Team and NPI Support: Coordinate with R&D for new product validation (NPI), and train the inspection team to improve defect judgement and efficiency.
Senior Quality Team In-charge (Assembly & SMT)
Vivo Mobile India Pvt. Ltd.
11.2023 - 03.2025
- Quality System Management : Oversee the implementation & maintenance of the Quality management system for Mobile assembly and PCBA manufacturing at VIVO
- Process Audits: Supervise and implement regular audits to ensure compliance with quality standards, industry regulations & VIVO's specifications.
- Defect Analysis: investigate and Analyze defects in the manufacturing & assembling process, Implementing CAPA to enhance Product Quality.
- Supplier Collaboration : Collaborate with suppliers to establish & maintain Quality standards for incoming materials.
- ROHS 2.0 Compliance : For all the Export models supervise the materials certification along with upgrading SOP's.
- Overseas ESD/EOS Construction Setup: Supervise and lead overseas ESD/EOS construction setup , along with support and provide expertize to the issues.
- Reduced production errors by conducting thorough audits and providing actionable feedback to team members.
- Mentored junior staff/GET's members, fostering professional growth and development within the quality assurance team.
Senior Supplier Quality & IQC Engineer
Vivo Mobile India Pvt. Ltd.
12.2022 - 11.2023
- New material selection and development as per principal and standard, leading the quality planning for four new, Quality control of new material, identify risks, push for preventive measure, to ensure stable quality performance in mass production stage, QSA, QCP & QPA.
- Push & lead the process of establishing measurement and statistics system for raw materials, standardize and manage the failure rate of the entire chain from supplier end to market end.
- Organize to publish quality monitoring data of major materials, such as incoming PASS rate, production line NG rate, and market data, to ensure timely and objective monitoring.
- Handle materials abnormality - Material found major quality abnormality, timely evaluate the situation from probability of occurrence, severity, and detection degree, in combination with the failure mechanism, experimental data and usage scenarios by users, to formulate a temporary control scheme. Push for improving and solving the abnormality.
- Audit for IQC's inspection methods and familiarity with documents from time to time, prevent the risk of inspection errors and skip, and ensure that the operation of IQC meets the requirements of current guidance documents.
Quality Engineer (ESD/EOS)
Vivo Mobile India Pvt. Ltd.
05.2017 - 12.2022
- Responsible for Overseas New Plant ESD/EOS setup, verification and Training as well
- Responsible for the supervision of daily ESD (EOS, MSD) implementation status and ESD system internal audit related work (includes regular inspection, EOS Verification, testing ESD implementation and track improvement in nonconforming issues)
- Responsible for the development of the ESD audit mechanism and regular on-site inspections, and promote improvements to ensure effective implementation of onsite
- Responsible for the supervision and acceptance of the construction process of static electricity and leakage related projects
- Responsible for developing the testing guidance for anti-static performance of antistatic articles, consumables, packaging materials, tools, etc
- Responsible for the coordination of ESD affairs in the departmental area and monitoring
- Responsible for making relevant ESD training materials and carrying out regular training as hiring of New manpower for ESD/EOS
Education
Bachelor of Technology - Electronics and Instrumentation Engineering
Priyadarshini College of Computer Sciences
Greater Noid, Uttar Pradesh01.2013
Intermediate - PCM+ Computer
Army Public School Jhansi Cantt
Jhansi, India01.2009
Skills
- ANSI/ESD S2020–2021
- Display (LCM, AMOLED)
- ISO 14000, 45000 (EHS)
- ISO 9001:2015 (QMS)
- Consumer electronics
- Strong leadership
- Teamwork skills
- Supplier Quality Management
- Process & Defects Analysis
Accomplishments
- Inhouse Metal Plant (Lenskart) FPY % : Work on improving the FPY of Inhouse frames from 63% to 85%.
- Inhouse Metal Plant (Lenskart): Established metal frame inspection system with traceability improvements, Quality Plans.
- VIVO Egypt Plant (Overseas) : Supervise & Lead the ESD/EOS setup of Newly Constructed Vivo- Egypt Plant (Duration : Approx. 4 month ).
- VIVO Egypt Plant : ESD/EOS Line setup , Manpower hiring along with overall ESD/EOS training
- VIVO New Industrial Park: Supervise & Lead the ESD/EOS setup of Newly Constructed Vivo- NIP Plant (Approx. 1 year)
Moreover, worked on reducing the Rework % from 14% to 6%.
Certification
- Lean Six Sigma Green Belt (ICGB), Tuv Sud South Asia Private Limited, 07/01/21
- QMS ISO 9001: 2015 (TUV SUD)
- EHS ISO 14001 & 45001 (TUV SUD)
- VIVO Lead ESD/EOS Certified Trainer (from 2019 till March)
- Star Performer of Year (Vivo)
Technical information
- Multimeter
- Electrostatic Field Meter
- Clamp Meter
- Surface Impedance Tester
- Charge Plate Monitor
- Digital Torque Meter
- Earth Tester
- Soldering Temp. Meter
- Airborne Dust Particle Counter
- Digital Surface Resistance Tester
- Digital Storage Oscilloscope
Core Strength
- Cross-Functional Collaboration
- Strong Communication & Coordination
- Data-Based Decision Making
- Ownership & Smart Working
- Team Leadership & Training
Languages
English
Upper intermediate (B2)
Hindi
Advanced (C1)
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Assistant Manager (Quality Assurance)
Lenskart Solutions Ltd.
03.2025 - Current
Senior Quality Team In-charge (Assembly & SMT)
Vivo Mobile India Pvt. Ltd.
11.2023 - 03.2025
Senior Supplier Quality & IQC Engineer
Vivo Mobile India Pvt. Ltd.
12.2022 - 11.2023
Quality Engineer (ESD/EOS)
Vivo Mobile India Pvt. Ltd.
05.2017 - 12.2022
Intermediate - PCM+ Computer
Army Public School Jhansi Cantt
Bachelor of Technology - Electronics and Instrumentation Engineering
Priyadarshini College of Computer Sciences