Rohit Kumar
Greater Noida
Summary
A professional with 14 years of experience in operations and manufacturing engineering. ~ Lean Practices ~ OEE/Utilization/Efficiency ~ Industry 4.0 ~ Cost Control/Improvements ~ IATF/EMS/QMS ~ Reporting and Documentation (MIS) ~ Material Management ~ Inventory Management. Accomplished in handling a team and working with them toward achieving the target. Adept at handling day-to-day activities in coordination with internal and external departments (Production, Purchase, Maintenance, Quality) for ensuring smooth production operations. Experienced professional with a strong background in technology-related roles. Proficient in software development, system administration, and technical support. Skilled in problem-solving and optimizing performance. Capable of managing projects and collaborating effectively with teams. Committed to continuous learning and staying current with industry trends to contribute to organizational success.
Overview
14
14
years of professional experience
Work History
AGM -Manufacturing
G.K Winding wires Ltd.
Greater Noida
03.2019 - Current
- Company Overview: The Group, established in 1975 by highly qualified technocrats, is a leading manufacturer of magnet wires in Northern India and has been servicing the Indian industries since 1975 with a reputation for quality, reliability, and competitiveness. The company has a state of art technology with equipment’s imported from European countries. The quality controls meet the most delicate requirements of international standards, and a high level of quality is recognized by all our customers (we are DOL suppliers for most of our customers: DENSO, SUBROS, LG, SAMSUNG, MOTHERSON, HONDA, WING, DYAUTO, HITACHI, NIDEC) and have been credited with their vendor awards from time to time. Our commitment to develop and deliver solutions to address our customers’ needs and challenges keeps our technology on the cutting edge, and our know-how in the field more valuable, which our clients highly appreciate. At, we define partnering as an alignment of our technical, quality, and service resources to support you in the development and production of world-class quality products.
- Managed a team of workers on the shop floor to ensure optimum utilization and maximization of productivity.
- Prepared daily, weekly, and monthly (BM, SOP, and Productivity) MIS reports.
- Vendor selection to meet the raw material demand, and negotiation skills to minimize the cost of goods.
- Monitoring the machine breakdowns by reviewing MTTR/MTBF.
- Monitored and planned production, and prepared an action plan for meeting targets.
- Action plan toward objectives, goals, strategies, and measures for assigned areas.
- ISO 14001, 45001, and IATF Certified Internal Auditor.
- Knowledge about problem-solving methodology (PDCA, DIMAC, 8D, A3).
- Implementing Industry 4.0 at GEEKAY, i.e. Integrated dashboard for complete operations, accessible anytime, anywhere on a laptop or mobile device, with real-time alerts and alarms.
- Monitoring and implementing lean practices on the shop floor, certified Bronze Lean Practitioner.
- Monitored the shop floor on a daily basis for abnormalities and in-place condition and process parameters, thereby avoiding non-compliance.
- Handled a team of 250 personnel, which included shift engineers, supervisors, and different levels of skilled and semi-skilled individuals.
- Carried out shop floor management and provided assistance in implementing risk analysis, daily patrolling, mock drills, near misses, and Kaizen demonstrations.
- Administered 5S, LEAN, POKA YOKE, and Kaizen in processes.
- Reducing- COPQ.
- Handling Department OKRs.
- Leading customer audits on the shop floor.
- Administered various action plans to reduce daily rejections in extrusion operations.
- Achieved 100% (the highest across the globe) as the coordinator in the PIKA PIKA (SWS JAPAN) audit.
- Achieve 85% utilization and 98% efficiency of all machines in Motherson Sumi System Ltd.
- Registered 90% in the SWS Safety Audit after participating in the Safety Audit.
- Facilitated Quality Circle LAKSHYA, which successfully minimized the wire break problem.
- Experience in Lean implementation on the shop floor.
Assistant Production Manager
Motherson Sumi Electric Wires Ltd.
07.2015 - 03.2019
- Company Overview: MSEW is a Joint Venture Company with Sumitomo Wiring Systems, Japan. Samvardhna Motherson Group is an Indo Japanese joint venture Founded in 1975; the Group has a diversified industry-leading portfolio of auto ancillary products and services that make it a full system solutions provider for its customers across the globe. With market leading products ranging from Electrical Distribution Systems, automotive rearview mirrors, polymer processing, lighting systems, air intake manifolds and HVAC systems. SMG’s principal focus is the automotive industry, globally and in India. This company is certified to ISO 9001:2008, ISO/TS 16949:2009, and ISO 14001:2009. And its turnover is 10.2 billion dollars.
- MSEW is a joint venture company with Sumitomo Wiring Systems, Japan. Samvardhna Motherson Group is an Indo-Japanese joint venture founded in 1975; the group has a diversified, industry-leading portfolio of auto ancillary products and services that make it a full system solutions provider for its customers across the globe. With market leading products ranging from Electrical Distribution Systems, automotive rearview mirrors, polymer processing, lighting systems, air intake manifolds and HVAC systems. SMG’s principal focus is the automotive industry, globally and in India.
Engineer
Havells India Ltd.
Alwar
04.2014 - 07.2015
- Supervised a team of over 20 employees, ensuring efficient and accurate task completion.
- Managed daily operations within budget while consistently meeting deadlines.
- Conducted regular quality checks throughout production to meet customer specifications.
- Trained new staff on production processes and safety procedures.
- Communicated across departments to facilitate smooth workflow from start to finish.
- Provided constructive feedback and guidance on job performance and development plans.
- Maintained precise records of daily production activities.
- Assisted in troubleshooting product design and manufacturing process issues.
- Analyzed data from monthly productivity reports to identify trends and potential issues with current processes.
- Provided input for performance reviews and identified areas for additional improvement.
Engineer
Finolex Cables Ltd.
Pune
11.2011 - 04.2014
- Analyzed production systems to identify improvement areas and proposed effective solutions.
- Designed jigs, fixtures, tools, and gauges for efficient product manufacturing.
- Conducted regular maintenance checks on manufacturing machinery to ensure optimal performance.
- Implemented lean manufacturing techniques including 5S, Kaizen, and Kanban to minimize waste.
- Performed root cause analysis on production issues and monitored corrective actions for effectiveness.
- Supervised daily factory operations to guarantee timely completion of all tasks.
Education
PGDQM -
MIQ
NASHIK12-2024
MBA - OPERATIONS AND RESEARCH
SMU
Noida01.2016
B.Tech - ELECTRICL ENGINEERING
HIMACHAL PARDESH UNIVERSITY
Himachal Pradesh01.2011
12th - PCM
S.S. SCHOOL SARAHAN
Sarahaan, H.P01.2007
Skills
- Lean Practices
- OEE/Utilization/Efficiency
- Industry 40
- Cost control/improvements
- IATF/EMS/QMS
- Reporting and documentation (MIS)
- Material Management
- Inventory Management
- ISO 14001, 45001, and IATF certified internal auditor
- Problem-solving methodology (PDCA, DIMAC, 8D, A3)
- Integrated dashboard
- 5S
- LEAN
- POKA YOKE
- Kaizen
- Reducing cost of poor quality
- Lean implementation
- Internet Applications
- MS Office
- Google Sheets
- ERP/SAP
Languages
- English
- Hindi
- Punjabi
Disclaimer
I hereby declare that all the particulars stated above are correct to the best of my knowledge.
Timeline
AGM -Manufacturing
G.K Winding wires Ltd.
03.2019 - Current
Assistant Production Manager
Motherson Sumi Electric Wires Ltd.
07.2015 - 03.2019
Engineer
Havells India Ltd.
04.2014 - 07.2015
Engineer
Finolex Cables Ltd.
11.2011 - 04.2014
PGDQM -
MIQ
MBA - OPERATIONS AND RESEARCH
SMU
B.Tech - ELECTRICL ENGINEERING
HIMACHAL PARDESH UNIVERSITY
12th - PCM
S.S. SCHOOL SARAHAN
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