Summary
Overview
Work History
Education
Skills
Certification
Timeline
Hi, I’m

ROHIT PAREEK

ANKLESHWAR
ROHIT PAREEK

Summary

PROJECTS

  • Involved and participated in the project of GCLE manufacturing in Otsuka Chemical, carried out installation of Instrumentation ( DCS-and its loop testing with the field instrumentation )
  • Lead the Project of Acmenox-100/BL and carried out the installation of DCS (Micro verse ) and filed instrumentation in Acme chem & Emerson Delta V DCS
    later on
  • Lead the project of A-100 as well as Acmenox-Bl (Autoclave) and Dry Mix Plant (completely Automatic system from RM charging to Packing of F.G.
  • Removed the old DCS and installed the Emerson Delta -V

Overview

20
years of professional experience
1
Certificate

Work History

FINORCHEM LIMITED

FACTORY MANAGER
06.2021 - Current

Job overview

  • Overall legal/statutory compliances monitoring by strong tracking system viz GPCB/DISH/PF/ contractual Laborers /DGVCL etc.
  • Enhanced factory efficiency by implementing lean manufacturing principles and optimizing production processes.
  • Reduced machine downtime through regular preventive maintenance and timely repairs.
  • Achieved on-time delivery of products by closely monitoring production schedules and coordinating with various departments.
  • Streamlined inventory management, resulting in reduced waste and improved cost control.
  • Developed and maintained a safe working environment by enforcing strict safety policies and procedures.
  • Led cross-functional teams to identify areas for improvement, driving continuous process enhancements within the facility.
  • Trained and developed staff members, enhancing overall workforce competency and productivity levels.
  • Managed budgets and resources effectively, ensuring optimal utilization of financial assets within the facility.
  • Collaborated with sales and marketing teams to align production goals with market demands, increasing revenue potential.
  • Boosted employee morale by fostering a positive work culture, promoting open communication, and recognizing outstanding performance.
  • Coordinated with suppliers to ensure timely delivery of raw materials, reducing lead times for production orders.
  • Evaluated equipment requirements based on capacity needs, making informed decisions about capital investments in new machinery or upgrades.
  • Negotiated contracts with vendors for cost-effective procurement of raw materials, parts, and services essential to factory operations.
  • Reviewed energy consumption patterns within the facility, implementing strategies for conserving resources while maintaining high output levels.
  • Oversaw plant expansions and renovations, ensuring seamless integration of new equipment and processes into existing operations.
  • Facilitated open communication between all factory departments, leading to increased collaboration and more efficient problem solving.
  • Created and delivered manufacturing labor cost and price input for customer quote reviews.
  • Prepared and maintained production reports and personnel records.
  • Implemented quality control system to review products against technical specifications and corporate standards.
  • Updated logs and submitted timely reports detailing activities in line with regulatory standards.
  • Analyzed production data and prepared reports for senior management.
  • Oversaw routine maintenance programs and scheduled service to keep equipment functioning at peak levels.
  • Responsible for management activities including recruiting, development,performance management, compensation, organization and teaming.
  • Shutdown planning as execution by the ESCAPE and turnaround maintenance of the Equipment like Reactor, Centrifuge, Tray Dryer, RVD, FBD ,Heat Ex-changer ,Hot Condenser,TFH etc.

ACMECHEM LIMITED

Engineering Department Head
03.2019 - 05.2021

Job overview

  • Improved overall department efficiency by streamlining engineering processes and implementing innovative tools.
  • Optimized project timelines through effective resource allocation and cross-functional team collaboration.
  • Implemented continuous improvement initiatives that resulted in increased productivity and reduced waste.
  • Managed budgets, achieving cost savings while maintaining high-quality standards.
  • Mentored junior engineers, fostering professional growth and contributing to the development of future leaders within the organization.
  • Piloted training programs aimed at improving technical skills across the engineering team for enhanced competency levels.
  • Maintained regulatory compliance by meticulously adhering to industry-specific guidelines, avoiding costly fines or penalties due to noncompliance instances.
  • Monitor / Control the execution of PM and Calibration Plan

ACMECHEM LIMITED

Manager Electrical & Instrumentation
01.2010 - 03.2019

Job overview

  • Lead a team of Mechanical, Electrical & instrumentation engineers and technicians in designing, implementing, and maintaining control systems for industrial Processes.
  • Develop and execute strategic plans to optimize instrumentation processes as
    well as maintenance process, resulting in a increase in overall efficiency.
  • Collaborate with cross-functional teams to ensure seamless integration of Engineering solutions into larger projects.
  • Manage the budget, procurement, and maintenance of Process ,Electrical & instrumentation equipment, ensuring cost-effectiveness and reliability.
  • Monitor / Control the execution of PM and Calibration Plan
  • Ensure the machines in healthy running conditions by effective, predictive and preventive maintenance.
  • Selection/procurement of spares in order to ensure spares availability for smooth operation of the plant.
  • Development of subordinates/ Engs/ Technicians. Identification of training need and arrange for the Engineers and technicians
  • SAP implementation (PM Module)
  • Ensuring the system as per QMS /IATF / EMS.
  • Responsible for management activities including recruiting, development,
    performance management, compensation, organization and teaming.
  • Reviewed P_ID (G-41), Cable Schedule (E-84), Location Drawing (J-61), Hookups (J-10) as well as Cable termination (J-64) with cable type as per Bechtel
    standards
  • Thermic Fluid installation and maintenance ,Boiler installation and maintenance
  • FBD,Tray Dryer ,Autoclave maintenance.
  • Planing for critical spares arrangement as per minimum & Maximum level
  • Vendor developments/Cost reduction / In-house development/ Import substitution.
  • Ensure implementation safety procedures/ rules.
  • Up gradation of the obsolete systems.
  • Shutdown planning as execution by the ESCAPE and turnaround maintenance of the Equipment like Reactor, Centrifuge, Tray Dryer, R.V.D, F.B.D ,Heat Ex-
    changer ,Hot Condenser,TFH etc
  • Maintenance of HT/LT breakers ,M.C.C ,P.C.C., Switch Yard
  • Identified specific cables, fuses and circuit breakers required for assigned installations
  • Evaluated electrical installations and systems to isolate faults and implement corrective actions

OTSUKA CHEMICALS LIMITED

EXECUTIVE -ENGINEER ELECTRICAL & INSTRUMENTATION,
12.2007 - 01.2010

Job overview

  • More than 2 Years' Experience as an Executive (Electrical & Instrumentation) in Maintenance & Troubleshooting of high Speed fully automatic Batch
    production lines
  • Exposure of various types of Instruments along with some special instruments like Vortex Flow Meter, Magnetic flow meter, Oxygen Analyzer, PH Meter, RTD
    [PT-100], Differential Pressure transmitter [Absolute & Gauge pressure], level transmitter [Capacitive], Load cell
  • Exposure of Gas analyzer systems (O2 Analyzer, Mettler Toledo 4100 e )
  • Exposure of PH Transmitter system [ Mettler Toledo 2100 e
  • Reviewing logic, interlock diagrams developed by the vendors as per requirement of process operation, also executing the configuring and testing of process specific interlocks
  • Executing preventive & corrective maintenance schedules for instrumentation & control systems as well as conducting regular shutdown inspections,repairs & replacement of spare parts to ensure smooth operations
  • Reviewed P_ID (G-41), Cable Schedule (E-84), Location Drawing (J-61), Hookups (J-10) as well as Cable termination (J-64) with cable type as per Bechtel
    standards
  • Managed calibration of various instrumentation (Control Valves, Transmitters,Temperature Elements) in shutdown period
  • Lead one team of contract managers & site contract managers directly & through management of team, to provide.
  • Commissioning of Siemens PLC and Yokogawa CS-3000 DCS .
  • Instillation of VFD and integration with DCS.
  • Ensure the correctness of field instrumentation installation as per P&ID.
  • Timely calibration and maintenance of the field instruments

USHA MARTIN LIMITED

SENIOR ENGINEER- ELECTRICAL
08.2003 - 12.2007

Job overview

  • Part of the maintenance team for Preventive Maintenance and record keeping
  • VFD programming in both AC/DC
  • PLC installation -Gefanuc Versa Max
  • Heat Sensors
  • AC AND DC Motors maintenance
  • HT/LT Motors maintenance
  • OCB Maintenance
  • Telecommunication System (EPABX) & CCTV
  • Managing the shift ,issuance of the material ,planning for the night etc
  • ISO -System

Education

IITME ( AFFILIATED BY CMJ UNIVERSITY )
BHARUCH, GUJARAT

B.TECH ENGINEERING: ELECTRONICS & COMMUNICATION from ENGINEERING
12.2013

University Overview

SGBB GOVT POLYTECHNIC COLLEGE
SIROHI ( RAJASTHAN )

3 YEAR DIPLOMA ELECTRONICS & COMMUNICATION from ENGINEERING
06.2003

University Overview

GOVT SEC SCHOOL
SHAHPURA ( RAJASTHAN)

HIGHER SEC SCHOOL ( HSC)
04.2000

University Overview

GOVT HR. SEC SCHOOL
KHAJURI ( RAJASTHAN)

SEC SCHOOL ( SSC)
04.1998

University Overview

Skills

  • Cost Reduction
  • Policy Development
  • Production Reporting
  • Lean Manufacturing
  • Process Improvement
  • Rescheduling of Preventive
    maintenance in case of repetitive
    failure
  • CAPA , RCA,MT BF & MT TR ,PDCA, POKA YOKE ,5W1H,OPE,OEE, ETC
  • Analysis of root causes of failures and recommend eliminating the root cause & implementation
    subsequently
  • SAP Implementation of PM Module
  • Ensuring annual audit of all lifting tools & tackles like chain block, trolleys, Hoists, forklifts, Hydra,cranes & lifts are done & certified by competent authorities
  • Ensuring annual audit of all pressure Vessels of company are done & certified by competent authorities
  • Operation of the TFH as per GFR-68D
  • Conducting the HAZOP study and Compliance
  • FEMA ,SPC,MSA ,PPAP,APQP

Certification

TRAINING AND CERTIFICATIONS

  • IATF CERTIFIED INTERNAL AUDITORS
  • 15 DAYS TRAINING FOR OPERATION AND MAINTENANCE OF YOKOGAWA CS
    3000 DCS
  • 15 DAYS TRAINING FOR OPERATION AND MAINTENANCE OF EMERSON DELTA V
    DCS
  • 7 DAYS TRAINING FOR OPERATION AND MAINTENANCE OF AIMTECH VFD
  • TEAM MEMBER OF ECO-VADIS CERTIFICATION TEAM AND GOT BRONZE MEDAL•
  • Contributed the name change of ACMECHEM TO FINORCHEM LTD in all the department
  • Conducted FAT at Emerson Delta V, Mumbai
  • Got RAJYA PURUSHKAAR in SCOUTING by The Governor of Rajasthan

Timeline

FACTORY MANAGER
FINORCHEM LIMITED
06.2021 - Current
Engineering Department Head
ACMECHEM LIMITED
03.2019 - 05.2021
Manager Electrical & Instrumentation
ACMECHEM LIMITED
01.2010 - 03.2019
EXECUTIVE -ENGINEER ELECTRICAL & INSTRUMENTATION,
OTSUKA CHEMICALS LIMITED
12.2007 - 01.2010
SENIOR ENGINEER- ELECTRICAL
USHA MARTIN LIMITED
08.2003 - 12.2007
IITME ( AFFILIATED BY CMJ UNIVERSITY )
B.TECH ENGINEERING: ELECTRONICS & COMMUNICATION from ENGINEERING
SGBB GOVT POLYTECHNIC COLLEGE
3 YEAR DIPLOMA ELECTRONICS & COMMUNICATION from ENGINEERING
GOVT SEC SCHOOL
HIGHER SEC SCHOOL ( HSC)
GOVT HR. SEC SCHOOL
SEC SCHOOL ( SSC)
ROHIT PAREEK