Hi, I’m
ROYAN KANDULNA
MRO - Lead Repair Design Engineer
Bengaluru
Summary
Mechanical Engineer with expertise in aero engine processes. Seeking a challenging role in the aerospace industry to leverage my skills for the overall development of the organization while enhancing my professional capabilities. Committed to contributing to the success of a progressive aerospace group through strategic thinking and innovative problem-solving.
Overview
5
Languages
3
Certifications
23
years of professional experience
Work History
ALTEN
MRO - Lead Repair Design Engineer (Rolls Royce)
01.2023 - 09.2024
Job overview
- - Analyzed non-conformance on engine components and updated MRO documents for Rolls Royce aero engines, resulting reduction in non-conformance instances, leading to improved overall quality and performance
- - Created and managed technical packages, ensuring on-time delivery to customers and maintaining high satisfaction levels
- - Developed and revised repair schemes in compliance with scope of work finalization, utilizing part drawings, RPS numbers, OP manuals, and specialist insights, ensuring precise and efficient repair processes
- - Generated graphics using ISO draw, MS Word to align with OEM manual requirements, streamlining document presentation and enhancing readability for user-friendly reference
- - Provided solutions for technical variances (Reactive Repairs) through repair schemes for RR large aero engines, including TRENT series and TRENT XWB, contributing to enhanced reliability and performance
- - Crafted scope of work for disposition by assessing engine components based on form, fit, function, previous TV histories, and base material, in coordination with customers, overhaul bases, and internal/external departments, ensuring accurate and effective repair plans
- - Expedited repair operations on engine components by obtaining approval and submitting documents to TDS, Supply Chain, and Configuration team, reducing average repair time, resulting in enhanced operational efficiency and cost savings
- - Supported Flatiron (Technical Publication) for quality checks, ensuring accuracy and adherence to standards for impeccable technical publications
- - Assisted Linguistic to prevent CAT errors in Repair Support documents, ensuring linguistic precision and document quality, improving overall document accuracy and quality
- - Aided Engineering for Services (EFS) through prompt and effective delivery of solutions, contributing to enhanced operational efficiency and customer satisfaction
QuEST
Lead MRB Engineer (GE Aviation)
10.2018 - 10.2020
Job overview
- - Coordinated the creation of DRBs for non-conformance manufacturing of Gas turbine components (Rotatives) including CF6, LMS100, LM2500, and LM6000, in collaboration with cross-functional SMEs such as PSE, PDE, Materials, Stress, Lifting, Performance, UVC, etc.
- - Conducted thorough analysis on non-conformance parts, resulting in the successful completion of assigned engineering tasks.
- - Interpreted and addressed the supply chain and suppliers' requirements, providing technical support to the fabrication and assembly floor regarding specifications and drawings/blueprints.
- - Monitored and coordinated MRB case records, ensuring accurate documentation and timely resolution.
- - Established and documented MRB case records assessments in a centralized database to streamline data accessibility and retrieval.
- - Introduced and validated repair procedures for non-conformance parts, leading to cost savings and more efficient production processes.
- - Executed life assessment of non-conformance parts and meticulously documented the findings for future reference, enhancing the knowledge base for continuous improvement.
Cyient Ltd.
MRO Engg and Shop Support -Technical Leader (P&WC)
05.2011 - 09.2016
Job overview
- - Trained and mentored team members, overseeing quality checks for amended copies to enhance accuracy and efficiency.
- - Supported final approval and publishing of various engine series (PW100, PW150, PW210, PW300, PW500, PW600, PT6A & PT6C), ensuring compliance with industry standards and regulations.
- - Assisted customer shop support team and collaborated with in-house groups to analyze and implement effective solutions, thereby improving overall operational performance.
- - Analyzed and resolved document change requests from overhaul shops using diverse engineering documents and manuals, resulting in a streamlined documentation process.
- - Proactively communicated with other engineering departments to address changes in fits, clearances, and dimensions, ensuring alignment with project requirements and deadlines.
- - Tracked and responded to requests received from overhaul bases, ensuring timely and accurate implementation of solutions in manuals, leading to enhanced operational safety and minimized errors.
- - Led and supported team members in creating and amending aero engine manuals (overhaul, EM, CIR, MM etc.) and TSB’s, contributing to the development of comprehensive and standardized technical documentation.
- - Created mark-up for temporary revisions and incorporated CIR manuals using arbor text (ATA 100, iSpec 2100, S1000D) including graphics/illustrations using Tech Illustrator Express, Catia V5, and Corel Draw, ensuring visually impactful documentation.
- Achievements: Received award for Outstanding Team Performance and Employee of the Month at Cyient Ltd for 10 times.
- Awarded first prize for giving innovative idea on latest repair technique at Cyient Ltd {Open innovative challenge on repair technique — II} (Topic: Repair the damaged seal fins/knife edges by using 3D laser scanning and restore damaged areas by laser cladding).
QuEST
Global Repair Services - Lead Engineer (Rolls Royce)
02.2009 - 04.2011
Job overview
- - Supported Rolls Royce by providing repair schemes for Trent Series Aero Engines under Global Repair Services.
- - Addressed technical variances by implementing one-off repair techniques and reactive repairs, successfully resolving repair schemes raised by various overhaul bases (HAESL, SAESL, TAESL, N3, RR-DERBY) on RR large aero engines (TRENT500, TRENT700, TRENT800, TRENT900, etc.).
- - Analyzed engine components' form, fit, function, previous TV histories, and base material by interpreting detailed part drawings and collaborating with customers and internal departments.
- - Revised repair schemes according to finalized scopes of work using OP manuals and specialist’s input, followed by creating/updating sgml files using epic editor for Engine manuals.
- - Developed tailored graphics using Tech Illustrator, Corel draw, and MS-Office to customize the repair scheme to specific requirements for both reactive and one-off repairs.
- - Ensured timely submission of approved repair scheme documents to relevant departments (TDS, Supply Chain, and Configuration team) to facilitate smooth processing and provide necessary inputs for engine component repair.
- Achievements: Worked as an onsite coordinator for Global Repair Services team at Rolls Royce (DERBY, U.K).
Cyient Ltd
Repair Development - Sr. Design Engineer (P&W&C)
07.2005 - 02.2009
Job overview
- - Developed CIR Manuals (cleaning, inspection, and repair) instructions for P&W aero engines, improving process efficiency.
- - Analyzed part drawings and reference documents to create comprehensive scopes of work for aero engines including PW100, PW150, PW210, PW300, PW500, PW600, PT6A & PT6C series engines.
- - Utilized engineering judgment to finalize scopes of work for cleaning, inspection, and repair procedures, ensuring adherence to project metrics and effective communication with customers.
- - Innovated alternative repair solutions for aero engine components, meeting diverse customer requirements.
- - Created CIR manuals for turbofan, turboprop, and turboshaft engines, ensuring compliance with ATA specifications such as ATA 100 and iSpec 2200. Utilized software including Arbor text, Tech Illustrator, Adobe, and CorelDraw for figure modification and creation.
- - Streamlined processes to enable independent work on multiple tasks, reducing backlogs and bottlenecks for enhanced productivity.
- - Updated CIR Manuals by incorporating Service Bulletins, Engineering Changes, IPC, and other relevant sources, resulting in biannual publication to provide crucial information to end customers.
- Achievements: Received Award for Outstanding Team Performance and Employee of the Month at Cyient Ltd for 06 times.
- Award received for being winners in Cricket conducted by Cyient, Ltd in year 2006.
Hindustan Aeronautics Ltd.
Engineer (Indian Navy and ONGC)
04.2001 - 07.2005
Job overview
- - Assisted the overhaul of LM2500 engine, involving assembly, disassembly, and inspection of General Electrical 25 MV LM 2500 Marine Gas Turbine, derived from military TF-39 and commercial CF6-6 engines.
- - Contributed to the meticulous design and planning of tools essential for the overhaul, ensuring precise functionality and adherence to standards.
- - Facilitated the timely availability of necessary tools by releasing and modifying tool drawings for in-house fabrication or subcontracting.
- - Executed accurate in-process gauge calibration, upholding precision throughout the overhaul process.
- - Streamlined the process and ensured effective documentation by preparing route cards, job tickets, and raising MPR’s for subcontracting and in-house fabrication of tools.
- - Enhanced design efficiency and accuracy by conducting 3D model modification and tool designing, drafting, and bill of materials for Gas Turbine engines using Catia V5 (CAD).
- - Received recognition for an innovative idea and aiding in the fabrication of a new tool with a local vendor, utilized to lift PT shaft for inhibition/lubrication of the engine bearings at HAL (IMGT Division).
- Achievements: Received appreciation for giving innovative idea and assisting for the fabricating new tool with local vendor used to lift PT shaft for inhibition/lubrication of the engine bearings at HAL (IMGT Division).
- Professional in Mechanical CAD course taken from CADD center — 12 months (March 2004 to 2005)
Education
National Institute of TechnologyJamshedpur
B.Tech/B.E. from Mechanical Engineering
01.2001
Skills
Communication
Leadership
Team Work
Adaptability
Social networking
Strategic thinking
Non destructive testing
PPC
MS Office
ASME Y145
Repair Techniques
Technical writing
Technical illustration
Metal joining process
Process improvement tools
Basic AI tools
P&WC project management tools (ACE)
Certification
Professional in Mechanical CADD (from CADD institute)
Interests
Web Surfing, Cricket, Football
EXTRA-CURRICULAR ACTIVITY
Teaching Kids, Playing Cricket.
INTERNSHIP
HAL Engine Division Bangalore
- Study of DART trobo propeller engine and Non destructive test
SOCIAL LINKS
https://www.linkedin.com/in/royan-kandulna-03b5a325?trk=hp-identity-headline
Timeline
MRO - Lead Repair Design Engineer (Rolls Royce)
ALTEN
01.2023 - 09.2024
Lead MRB Engineer (GE Aviation)
QuEST
10.2018 - 10.2020
MRO Engg and Shop Support -Technical Leader (P&WC)
Cyient Ltd.
05.2011 - 09.2016
Global Repair Services - Lead Engineer (Rolls Royce)
QuEST
02.2009 - 04.2011
Repair Development - Sr. Design Engineer (P&W&C)
Cyient Ltd
07.2005 - 02.2009
Engineer (Indian Navy and ONGC)
Hindustan Aeronautics Ltd.
04.2001 - 07.2005
National Institute of Technology
B.Tech/B.E. from Mechanical Engineering