R. SARAVANA KUMAR
ORATHANADU
Summary
Dynamic Engineer with proven expertise in EST Fire Alarm Programming, CADD Drafter and Industrial Automation. Adept at developing innovative, end-to-end solutions and troubleshooting complex systems with strong analytical and problem-solving skills. Successfully integrated software and hardware components to enhance operational efficiency and drive project success across diverse industrial environments.
Overview
9
9
years of professional experience
Work History
EST PROGRAMMER
Deluge Fire Protection India Pvt Ltd
Thanjavur
02.2025 - Current
- Developed the logic programming for the YCH Fire Alarm system.
- Prepared ISOMETRIC drawings and performed hydraulic calculations for Contract J173A – TENGAH Depot.
- Prepared ISOMETRIC drawings and carried out hydraulic calculations for the KIM CHUAN Depot project.
- Quantities for all levels were extracted using PlanSwift software for the PORSCHE project.
- Actively involved in and provided support for other projects managed by Deluge Fire Protection India Pvt Ltd.
Automation Engineer
MRF Tyres Limited
Chennai
05.2019 - 12.2019
- LabVIEW – Proficient in using LabVIEW by National Instruments for application development and hardware interfacing.
- PLC & DCS Programming – Skilled in programming with Ladder Diagram (LD) and Functional Block Diagram (FBD) for PLCs and DCS systems.
- Practical Exposure to Major Brands – Hands-on experience with systems from Siemens, Allen Bradley (AB), ABB, Honeywell, Rockwell, Schneider Electric, GE-Fanuc, Keyence, Omron, Messung, Mitsubishi, and Delta.
- SCADA Systems – Expertise in screen design, PC-PLC interfacing, data acquisition, and storage.
- HMI Development – Designing user interfaces and integrating with PLC and DCS systems.
- PAC (Programmable Automation Controllers) – Robotic control for X and Y axes using servo motors and drives.
- Variable Frequency Drives (VFD) – Experienced in commissioning and troubleshooting.
- Pneumatics & Field Instruments – Knowledge of control valves, sensors, and transmitters (level, flow, temperature, pressure).
- Control Panel Wiring – Understanding of both power and control wiring.
- Troubleshooting – Proficient in diagnosing and debugging PLC and DCS programs.
- Communication Protocols – Familiar with OPC UA/DA, RS232, RFID, MODBUS TCP/IP, and HTTP.
- Database Systems – Working knowledge of MySQL, TOAD, and MySQL Workbench.
- Embedded Systems – Foundational knowledge in embedded hardware and software.
- Microsoft Office Suite – Proficient in Word, Excel, and PowerPoint.
- CNC Machines – Basic configuration and understanding.
- Industrial Automation – Comprehensive understanding of end-to-end industrial automation systems.
IoT Engineer
TVS MOTOR COMPANY LIMITED
Hosur
08.2016 - 08.2018
- Developed end-to-end Internet of Things (IoT) solutions, integrating both software and hardware components using National Instruments platforms.
- Developed Statistical Process Control (SPC) systems and user-friendly data entry interfaces for measuring parameters across all machining components on the shop floor.
- Built data acquisition and logging systems using LabVIEW, interfacing with measurement devices via RS232, CAN, and MODBUS protocols, and storing results in a database.
- Created a LabVIEW application for traceability of depth and attribute gauges used in BMW Engine Assembly.
- Designed a LabVIEW-based parts pairing interlock system for mapping child parts in BMW and Apache 310RR vehicle assembly lines.
- Engineered a traceability solution for Camshaft and Crankshaft angle inspection using BAKER digital dial gauges, integrating LabVIEW with MySQL.
- Developed an online dashboard in LabVIEW to report inspection data from air and dial gauges in real-time.
- Implemented data traceability systems for components such as Crankcase LH/RH, Cover Variator, and Cylinder Block for the NTORQ 125cc model.
- Designed and deployed an IoT-based inspection system for final vehicle quality checks at TVS dealer locations, covering parameters like mileage roller tests, CO levels, RPM, and battery status using National Instruments hardware.
- Created a cost-saving design guide application for Air Plug Gauges and Air Ring Gauges, benefiting the Tool Engineering Group.
- Co-developed an indigenous IoT gateway hardware (Cortex A9-based) and application using Qt and Yocto Linux, in collaboration with Phytec Embedded Ltd, branded as TVS IoT Embedded Computer for IIoT applications.
- Contributed to the development of an engine assembly moving conveyor system using OMRON PLC for TVS STAR CITY and VICTOR motorcycle models.
Education
B.E - EEE
Sathyabama University
Chennai04-2016
HSC - Maths & Biology
Laurel Mat.Hr.Sec.School
Pattukottai03-2011
SSLC -
Maxwell Mat.Hr.Sec.School
Thanjavur03-2009
Skills
- EST Programming
- AUTOCADD
- Plan-Swift
- FHC-CANUTE
- LabVIEW programming
- PLC programming
- SCADA systems
- Industrial automation
- Data acquisition
Languages
Tamil
First Language
English
Proficient (C2)
C2
Hindi
Intermediate (B1)
B1
Prosonal Details
Father’s Name: Mr. R. Ravichandran
Date of Birth: 29th June 1994
Passport Number: S5246301
Passport Expiry Date: 23rd July 2028
Gender: Male
Marital Status: Married
Nationality: Indian
Religion: Hindu
Languages Known: English, Tamil, Hindi
Timeline
EST PROGRAMMER
Deluge Fire Protection India Pvt Ltd
02.2025 - Current
Automation Engineer
MRF Tyres Limited
05.2019 - 12.2019
IoT Engineer
TVS MOTOR COMPANY LIMITED
08.2016 - 08.2018
B.E - EEE
Sathyabama University
HSC - Maths & Biology
Laurel Mat.Hr.Sec.School
SSLC -
Maxwell Mat.Hr.Sec.School
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