Rupesh Kankekar

• Developed and implemented quality control procedures to ensure compliance standards.
• Utilized statistical process control tools to monitor and analyze production data, identifying trends for quality improvements.
• Collaborated with cross-functional teams to identify and resolve quality issues.
• Analyzed quality issues and performed root cause analysis.
• Investigated non-conformances using problem solving techniques such as 8D, 7QC, MSA and SPC tools, CP CPk studies.
• Conducted thorough quality inspections on products during all stages of production.
• Trained new employees on quality assurance protocols and best practices.
• Trained personnel on the use of various quality control tools such as Statistical Process Control charts, Process Flow Diagrams, Failure Mode Effects Analysis.
• Developed and maintained Quality Assurance procedures in accordance with ISO 9001 standards.
• Managed documentation for quality assurance processes and compliance audits.
• Conducted regular quality audits and assessments to ensure adherence to quality management systems.
• Established and monitored key performance indicators (KPIs) for quality objectives, driving accountability and focus on performance outcomes.
• Reviewed engineering drawings, process specifications, test requirements, inspection plans, and other technical documents for accuracy.

Conducted visual inspections of components for quality assurance standards.

• Implemented corrective actions to resolve non-conformances in processes.
• Verified and implemented BOM, assembly drawings, CTQ, and ECN processes to ensure compliance with customer requirements during mass production.
• Daily defect monitoring & analysis of all problems to take corrective & preventive actions for the process stability. Implement CAPA based on field rejections.
• Perform and coordinate audits to assess production processes, controls, capabilities and capacity.
• Qualification of components, component testing and First Article reviews.
• Evaluated supplier quality performance and proposed enhancements.
• Prepared quality documents MIS, Rejection history, Dispatch reports, PPM.
• Conducted comprehensive software testing to identify defects and improve product quality.
• Performed operator validations to enhance awareness of work tasks and ensure operational efficiency.

• Responsible for line verification (LVS) at the starting of shift.
• Identify problems and analyze root cause and communicate to concern department, QPCS raised to Supplier for NG parts.
• Preparation of document like Inspection Final Standard sheet, Job element sheet, Q Alert etc.
• Productively plan & perform the Reliability testing like endurance test, Salt spray test etc.