Rutvik Chaskar

Experienced and highly organized Mechanical Engineer with 6.5+ years of expertise in BIW fixture design and simulation within advanced manufacturing. Strong background in product and process planning, DFMEA, and New Product Development, supporting vehicle programs from concept to production readiness.

• Customer- Daimler AG, Germany
  BIW aggregate - Upper body (Body side inner/outer assembly, Framer line, Roof)
  Project description :
  • Concept Design of tools from layout (BIW Welding Fixtures & material handling equipment).
  • Detail design using NX modelling with customer specific tools.
  • Preparation of 2D manufacturing drawings and bill of materials(SLE).
  Software used- Siemens NX-12
  Customer Specific Toolkit- Daimler tool kit.

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• Customer- GM North America
  BIW aggregate- Under body ( Front Rail, Rear Rail, Front Cradle)
  Project Description-
  • Concept Design of tools from layout (BIW Welding Fixtures & material handling equipment)
  • Detail design using GM modelling with customer specific tools.
  • Preparation of 2D manufacturing drawings and bill of materials.
  • Preparation and updating of library standard parts.
  Software used- Siemens NX-11
  Customer Specific Toolkit - GM tool kit

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• Customer- MBRDI ,Germany
  BIW aggregate- Motorhaube
  Project Description –
  • Concept design of tools.
  • Reusable cad modelling to automate repetative changes.
  • Preparation of 2D manufacturing drawings and bill of material.
  • Creation of Sequence sheets for tools materials.
  Software used- Siemens NX-1919 Build, NX-11

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• Customer- EBZ ,Germany
  BIW aggregate– Closures (Front And Rear Door)
  Project Description –
  • Concept design of tools.
  • Detail design using NX modelling with customer specific tools.
  • Preparation of 2D manufacturing drawings and bill of materials.
  • Design of hemming tool and downholder gripper.
  • Preparation of Kinematics data for simulation.
  • Creation of Sequence sheets for tools.
  Software used- Siemens NX-1973.

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• Customer- NRTC_(Tesla)
  BIW aggregate– Hood, Fender, Tailgate
  Project Description –
  • Concept design of tools.
  • Preparation of 3D data and 2D manufacturing drawings and bill of materials.
  Software used- CATIAv5R32

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• Customer- MBRDI , Banglore
  BIW aggregate– All Closures.
  Project Description –
  • Early NPD feasibility, concept validation, design maturity support, and DFMEA-based risk mitigation for BIW assemblies and tooling concepts.( both commercial and private variants of Van).

     •  Preparation Clamp plan study (SFK) for all closures.

     •  Executing process planning by aligning BIW design with manufacturing sequence, tooling concepts, and ergonomic feasibility.

     •   Cross-functional coordination for DFMEA closure and production readiness.

      •  Creation of Bulid Sequence.
Software used- Engineering Client, Difa, UG-NX(2512)