Ryan Da Costa
Salcete
Summary
Operations supervisor with 9 years of experience in developing and implementing innovative ideas to increase productivity, reduce cost and improve quality.
Overview
11
11
years of professional experience
2
2
Certifications
Work History
Shift Supervisor - Operations
COMMSCOPE INDIA PRIVATE LIMITED
10.2021 - Current
- Supervise and manage 15 direct staff and 350 indirect employees/Operators with full adherence to safety and quality assurance standards and achieve key KPIs
- Manage and coordinate employee schedules to ensure proper utilization and efficient workflow
- Analyze and correct BOMs with respect to work instructions
- Ensure timely completion of customer orders to maintain a MCT of 1.5 days
- Lead Corrective and Preventive actions using RCA tools and 8D methodology to address quality related issues
- Coordinate with Planning and Warehouse to ensure smooth operations
- Identify and resolve operational issues in a timely manner
- Key Achievements: Led a project to increase efficiency at fiber cutting station for Jumper cables by 30% using the DMAIC approach
- Led a project initiative to reduce cost by reduction of incoming material with verification of BOMs against actual usage.
TEAM LEADER- Operations
COMMSCOPE INDIA PRIVATE LIMITED
09.2017 - 10.2021
- Responsible for Coordinating, Supervising and Executing the production activities of 4 production lines/40 operators
- Drive Lean projects through Kaizens to reduce cost, improve processes and improve overall operations
- Use of 7 QC tools for problem solving
- Use of SPC to control variation in process
- Knowledge of Fiber termination and various testing procedures
- Auditing the production area for Quality, safety and 5S
- Key Achievement: Component loading station optimization resulting in savings of $5900/year
- Design and implementation of Fixture at Crimp sleeve station resulting in savings of $1000/year.
PRODUCTION ENGINEER
BARTON FIRTOP ENGINEERING (I) PVT. LTD.
08.2013 - 08.2017
- Responsible for preparing and reviewing production schedules for the products to achieve maximum production
- Responsible for analyzing the material, equipment and tools requirements according to the production plan
- Reviewing new machine drawings and ordering new tooling, jigs/fixture, hydro-testing plates, etc
- Prepare the purchase order for the equipment and tools.
Education
B.E. – Mechanical Engineering -
MARATHA MANDAL ENGG COLLEGE, BELGAUM
H.S.S.C. - undefined
ROSARY HIGHER SECONDRY SCHOOL
S.S.C. - undefined
PERPETUAL SUCCOUR CONVENT HIGH SCHOOL
Skills
Skilled in Minitab, SAP and Microsoft office ProgramsMentor and leaderStrong verbal and personal communication skillsTrouble shooting through RCA and 8D methodology
Schedule Management
Inventory Control
Continuous Improvement
Certification
TUV SUD Certified Lean Six Sigma Green Belt.
Timeline
Shift Supervisor - Operations
COMMSCOPE INDIA PRIVATE LIMITED
10.2021 - Current
TEAM LEADER- Operations
COMMSCOPE INDIA PRIVATE LIMITED
09.2017 - 10.2021
PRODUCTION ENGINEER
BARTON FIRTOP ENGINEERING (I) PVT. LTD.
08.2013 - 08.2017
B.E. – Mechanical Engineering -
MARATHA MANDAL ENGG COLLEGE, BELGAUM
H.S.S.C. - undefined
ROSARY HIGHER SECONDRY SCHOOL
S.S.C. - undefined
PERPETUAL SUCCOUR CONVENT HIGH SCHOOL