Summary
Overview
Work History
Education
Skills
Certification
Academic Awards
Languages
Timeline
Intern
S. DHANANSAYAN

S. DHANANSAYAN

Arakkonam

Summary

Driven results-focused as an Automation & Maintenance Manager & Production Manager with extensive experience in all facets of highly automated fast-paced manufacturing environments. Skilled in motivating employees into meeting and exceeding key performance indicators. Instrumental in improving processes and procedures to increase the Production efficiency. Dynamic professional with 21 years of experience in Maintenance & Production and Automation Operations Management SMT Machine & Backend Assemble Automation Machines & Wireless Charger Coil Winding Machines & ABB Robots & AOI testing Machines & Stamping machine & Molding machines, Paint shop, Finn-power & Amada Electro-mechanical Equipment’s & EOT Cranes, CNC Machine Operations, Projects and Safety Management.

Overview

23
23
years of professional experience
1
1
Certification

Work History

Automation & Maintenance Manager

TCL INDIA TECHNOLOGY PVT LTD
10.2022 - Current
  • Automation, production, and maintenance operations
  • Supervised employee performance, preventive maintenance, and safety.
  • Optimized spare parts inventory management by identifying critical items and setting appropriate stock levels based on usage patterns.
  • Improved equipment reliability by implementing a preventive maintenance program and managing repair schedules.
  • Collaborated with other department managers to coordinate maintenance activities around production schedules, minimizing operational interruptions.
  • successful completion of major facility upgrades projects while adhering to budget constraints and timelines.
  • Scheduled regular inspections of equipment and facilities to manage wear and tear.
  • Reduced downtime by efficiently overseeing maintenance team and prioritizing tasks according to urgency.
  • Increased overall equipment efficiency by conducting thorough assessments of machinery conditions and implementing necessary improvements.
  • Trained maintenance technicians to apply proper techniques and best practices and comply with safety protocols.
  • Negotiated contracts with vendors for cost-effective procurement of parts and services, maintaining strong working relationships.
  • Developed detailed maintenance budgets, effectively controlling expenses while ensuring optimal equipment performance.
  • Conducted root cause analysis of recurring issues, devising long-term solutions that minimized future disruptions.
  • Monitored priorities and liaised between maintenance team and management, delegating tasks to complete on time.
  • Delegated tasks to carefully selected employees in alignment with resource management goals.
  • Created and implemented maintenance program to optimize operational efficiency and reduce downtime.
  • Planned scheduled maintenance outages as part of preventive maintenance program.
  • Managed a team of technicians, providing guidance and support for skill development and performance improvement.
  • Documented inventory of spare parts to enable tracking history and maintain accurate records.
  • Collaborated with other departments to verify completion of maintenance tasks.
  • Established and documented protocols for preventive maintenance procedures, decreasing equipment issues, and reducing downtime.
  • Created and submitted detailed reports to highlight maintenance activities and equipment performance.
  • Promoted culture of continuous improvement within maintenance team by encouraging open communication, problem-solving initiatives, and employee engagement activities.
  • Mentored new hires in company procedures, safety protocols, and technical skills necessary for their roles as maintenance professionals.
  • Ensured compliance with all applicable regulations through diligent record-keeping, reporting practices, and regular audits.
  • Streamlined work order processes for quicker response times, resulting in increased productivity and reduced costs.
  • Enhanced safety standards through regular inspections, staff training, and adherence to OSHA guidelines.
  • Evaluated and recommended new technologies for potential integration into facility's maintenance operations, ensuring continued growth and adaptability in face of industry advancements.
  • Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
  • Forecasted and reviewed maintenance budgets to establish cost-effective measures.
  • Fostered cross-functional teamwork among departments to achieve seamless collaboration on shared objectives.
  • Procured pricing information from various vendors to support cost-effective purchasing.
  • Prepared and reviewed maintenance contracts with external service providers to offer mutually binding agreements.
  • Implemented energy conservation measures that led to significant savings on utility bills without compromising facility operations.
  • Established team priorities, maintained schedules and monitored performance.
  • Maintained positive customer relations by addressing problems head-on and implementing successful corrective actions.
  • Trained personnel in equipment maintenance and enforced participation in exercises focused on developing key skills.
  • Successfully managed budgets and allocated resources to maximize productivity and profitability.
  • Recruited, interviewed and hired employees and implemented mentoring program to promote positive feedback and engagement.
  • Evaluated employee performance and conveyed constructive feedback to improve skills.
  • Established performance goals for employees and provided feedback on methods for reaching those milestones.
  • Developed detailed plans based on broad guidance and direction.
  • Planned, created, tested and deployed system life cycle methodology to produce high quality systems to meet and exceed customer expectations.
  • Identified and communicated customer needs to supply chain capacity and quality teams.
  • Assisted in organizing and overseeing assignments to drive operational excellence.
  • Defined clear targets and objectives and communicated to other team members.
  • Opened and closed location and monitored shift changes to uphold successful operations strategies and maximize business success.
  • Controlled resources and assets for department activities to comply with industry standards and government regulations.
  • Managed senior-level personnel working in marketing and sales capacities.
  • Cultivated positive rapport with fellow employees to boost company morale and promote employee retention.
  • Improved staffing during busy periods by creating employee schedules and monitoring call-outs.
  • Launched quality assurance practices for each phase of development

Assistant Manager of Automation & Production

Salcomp India Technology Pvt Ltd
10.2021 - 01.2022
  • Managed automation and production operations in wireless charger division

Assistant Manager of Production

Wistron Infocom Manufacturing (India) Pvt Ltd
12.2020 - 10.2021
  • Managed production operations in the MLB division

Assistant Manager of Maintenance

Foxconn Technology India Pvt Ltd
06.2006 - 10.2020
  • Managed maintenance operations and projects

Engineer

TVS Breakes India Limited
11.2000 - 06.2006
  • Responsible for production and maintenance activities

Education

MBA - Operations Management

SRM Engineering Collage
Chennai, India
07.2022

Diploma Mechanical Engineering -

Saint Michaels Polytechnic
Avadi -Chennai
05.1999

Higher Secondary School -

ST Andrews Higher Secondary School
Arakkonam
04.1997

Skills

  • Project Management
  • Equipment Troubleshooting
  • Maintenance Planning
  • Team Leadership
  • Continuous Improvement
  • Inventory Monitoring
  • Automation on line process
  • Computerized Maintenance Management System
  • Employee performance evaluation
  • Safety Monitoring
  • Resource Allocation
  • Budget Administration
  • Deadline Management
  • Problem Resolution
  • Work Planning and Prioritization
  • Strategic Planning
  • Employee Coaching and Mentoring
  • Work Order Management
  • Predictive Maintenance
  • Equipment Inspection
  • Spare Parts Inventory

Certification

  • CPM - Certified Professional Manager
  • Best Manger , [TTE Electronics india pvt ltd] - [2022 &2023]

Academic Awards

  • First prize in Improvement of Press Shop Part collecting tray 2008
  • First prize in best kaizen in press shop moving part collecting tray 2009
  • First prize in Paint shop moving conveyor chain counting 2012
  • First prize in Round Masking Sticker Elimination in 2013
  • First prize in Volleyball team 2013
  • First prize Safety quiz competition 2014

Languages

English
Bilingual or Proficient (C2)
Chinese (Mandarin)
Intermediate (B1)
Tamil
Bilingual or Proficient (C2)
Telugu
Intermediate (B1)

Timeline

Automation & Maintenance Manager

TCL INDIA TECHNOLOGY PVT LTD
10.2022 - Current

Assistant Manager of Automation & Production

Salcomp India Technology Pvt Ltd
10.2021 - 01.2022

Assistant Manager of Production

Wistron Infocom Manufacturing (India) Pvt Ltd
12.2020 - 10.2021

Assistant Manager of Maintenance

Foxconn Technology India Pvt Ltd
06.2006 - 10.2020

Engineer

TVS Breakes India Limited
11.2000 - 06.2006

MBA - Operations Management

SRM Engineering Collage

Diploma Mechanical Engineering -

Saint Michaels Polytechnic

Higher Secondary School -

ST Andrews Higher Secondary School
S. DHANANSAYAN