S DINESH
MaraiMalai Nagar
Summary
Dynamic manufacturing professional with a proven track record at Aptiv Components India, excelling in cost reduction strategies and team development. Successfully led teams to enhance productivity, achieving a 4% increase in output through innovative quality improvement initiatives. Adept at problem-solving and fostering collaboration to meet ambitious production goals.
Overview
19
19
years of professional experience
Work History
Assistant Manager (Manufacturing)
Aptiv Components India Pvt Ltd
11.2020 - Current
- Led team of 2 assistant managers, 6 engineers, and 840 associates to meet production goals.
- Ensured production output adhered to daily and weekly schedules.
- Optimized manpower allocation to meet monthly production requirements.
- Implemented measures to reduce rework and scrap, supporting inventory cost reduction.
- Utilized pull card system for efficient operations.
- Fulfilled delivery commitments by monitoring customer plans for Renault, Nissan, and Hyundai.
- Motivated employees through targeted training and initiatives to enhance team culture.
- Maintained shop floor discipline and cleanliness, adhering to 6S principles.
Section Manager (Manufacturing)
Motherson Sumi Systems (P) Ltd.
Chennai
11.2013 - 11.2020
- Led team of 2 assistant managers, 12 engineers, and 600 associates to meet production goals.
- Monitored production schedules to ensure timely delivery for clients including Renault, Nissan, Ford, and DICV.
- Upheld quality and reliability standards per engineering documentation to meet compliance requirements.
- Reviewed subordinate performance to enhance operational efficiency.
- Eliminated waste and increased value addition to enhance overall production cost-effectiveness.
- Coordinated with interdepartmental and support functions to achieve manufacturing targets.
- Collaborated with divisional heads to implement company policies and objectives.
- Upheld shop floor discipline and 6S housekeeping principles to maintain a safe work environment.
Team member
Saint Gobain Sekurit India Ltd.
Sriperumbedur
07.2007 - 10.2013
- Prepared training modules for team members based on their development needs.
- Led team of 100 members, enhancing productivity through competency mapping.
- Managed daily team routines, reviewing rejections and driving process improvements through CFT.
- Productivity Improvement in Assembly section from 8.7Pcs/Man-hr to 9.4Pcs/Man-hr by applying WISE principle.
- Increased Final Inspection yield from 92% to 96% by identifying root causes and implementing effective countermeasures.
- Successfully completed Kaizen projects –Process design improvement in Final inspection to improve productivity.
- To plan, produce and deliver windshields inline as per customer requirements.
- Systematic analysis for de-bottlenecking in assembly and Final Inspection line to increase output.
- Enhancing Machine availability & OEE through best TPM Practice.
- Implementation Of Quality Control Circles, Quality Improvement Teams Suggestions Scheme with QC Tools, Poke-Yoke & Kaizen Techniques.
- Managed relationships with key customers including Hyundai and Tata Motors
- Actively participated in the Erection, Commissioning, start up activities and stabilization of the Laminated Plant.
- Vital role in class 10,000 clean room startup.
Education
BE - PT
Sathyabhama University
Solinganallur05-2013
Post-Baccalaureate Diploma - Mechanical Engineering
Dhanalakshmi Srinivasan Polytechnic College
Peramballur 04-2007
Higher School -
Zaminder Higher Secondary School
Thuraiyur 03-2004
Skills
- ISO system implementation
- Quality improvement
- Cost reduction strategies
- Plant setup expertise
- Operations coordination
- Planning and organization
- Decision-making abilities
- Analytical presentation
- Operational resilience
- MS Office proficiency
- Team leadership
- Team collaboration
- Adaptability and flexibility
- Problem-solving
- Team dynamics
Trainings Attended
- Problem solving Techniques using 7QC Tools, Quality Circle
- Internal auditor
- Statistical Process control
- Measurement System Analysis
- Awareness on ISO 14001, OHSAS 18001, and ISO 9001:2000, IATF.
- Communication and presentation skill
- Team building
- Basic and advanced fire fighting and Life saving
- 5'S' Training
Awards
- Conferred with Annual Excellence Award-2008 for 'Significant Cost Reduction achieved through Innovatively Recycling PVB'.
- Awards for best implementation of Suggestion and Kaizen several times.
- SMQC south zone winner 2 times participated overall SMQC 2 times held in Noida.
- Cost saving improvements like (consumables, Tapes, Poly covers).
- Cash award for successful completion of Quality projects- Rejection and rework reduction due to scratch.
- Dirt Elimination in windshield.
- 2 times Best Employee of the month
- 4 times Awarded for cost saving initiatives
Expected Ctc
24 Lacs
Relieving Period
90 days
Timeline
Assistant Manager (Manufacturing)
Aptiv Components India Pvt Ltd
11.2020 - Current
Section Manager (Manufacturing)
Motherson Sumi Systems (P) Ltd.
11.2013 - 11.2020
Team member
Saint Gobain Sekurit India Ltd.
07.2007 - 10.2013
BE - PT
Sathyabhama University
Post-Baccalaureate Diploma - Mechanical Engineering
Dhanalakshmi Srinivasan Polytechnic College
Higher School -
Zaminder Higher Secondary School