Summary
Overview
Work History
Education
Skills
Additional Information
Certification
Strengths
Timeline
Generic

Sabarishwaran Venkatachalam

Industrial Quality lead
Chennai

Summary

To achieve high carrier growth through a continuous learning process and keep myself dynamic, visionary, and competitive with the changing scenario of the world.

Overview

11
11
years of professional experience
6
6
Certifications
3
3
Languages

Work History

Industrial Quality Lead

Alstom Transport India Ltd
02.2025 - Current
  • Leading process industrial quality team of Car body shop(CBS).Project focused : TRANS PERTH -Australia (DMU & EMU)
  • Facilitate Customers & Resident engineers inspection of CBS hold point and final inspection.
  • Analyzing and driving internal CFT team for problem solving of customer & major internal issue.
  • Organizing PDI reviews with customer for dispatch approvals.
  • Collaborating with Indus & Engineering team to implement action from voice of customer.
  • Manage and monitor process quality team to ensure smooth running of production line.
  • Organize and manage the line quality top trends by weekly meeting governance.
  • Support and encourage during critical issue analyze and problem solving
  • REX monitoring and update the visual acceptance standard against customer requirement.
  • Performing work station station to monitor the maturity of workstation.
  • Managing team of Quality engineers ,Quality inspectors and 3rd party inspectors /service providers.
  • Providing training,visual aids and solve the repeated issue to improve the quality standards and monitoring the step down approach of achieving quality KPIs.

supplier quality Assurance - Engineer

Alstom Transport India Ltd
03.2022 - 01.2025
  • Working as supplier quality engineer looking after metallic parts of car bodyshell of ELOCO- India railway
  • Worked in Non -SPL part development of metallic CBS components and fabricated sub - assembly also machined components.
  • Performing Supplier process study for cycle time reduction by implementing templates. Defect reduction study through RFT and AQM.
  • Regular Supplier NCR coordination and action validation also supplier performance monitoring with respect to defined KPIs.
  • Analysis and Pro-Active approach at to reduce repeated defects.
  • Performed internal IRIS audits.
  • Faced external performance audit ISO TS 22163 and contributed to achieve silver performance.
  • Supplier CONQ acknowledgement 100% for assigned suppliers.
  • REX analysis and POKA YOKE ideas submitted. Leading and participating in site QRQC.
  • Conducted periodical supplier's 3P Audits.

Deputation - Industrial quality lead

Alstom
10.2021 - 02.2022
  • Leading team of process industrial quality for Agra - Kanpur and RRTS metro projects during bottle neck situation.
  • Leading and Assigning team to perform day to day activities such as NDT inspection, Dimensional inspection and Customer inspection based on responsibility assessment.
  • Leading Gate reviews with CFT of CBS handover.
  • Addressing and prioritizing customer escalation and other stakeholder escalations.
  • Aligning teams & role distribution to meet project timeline requirements.
  • Management of internal defects, supplier defects and special process defect by validating RCA and PCA with CFT team.

Supplier Quality Assurance - Engineer

MELPL - Alstom Manufacturing India ltd
11.2019 - 02.2022
  • Handling multiple suppliers in different commodity such as Majorly Bogie components, Metallics, sub system, Interiors and Exteriors and of ELOCO - Indian railway.
  • Conducting daily quality meeting with CFT to address open points, supplier performance and Internal KPI monitoring.
  • Performing incoming inspection, creating inspection check sheets and quality alerts based on REX and CR's
  • NCR creation, validating supplier 8Ds by validating supplier's PFMEA, CP and follow for corrective action closure.
  • Contributed in internal audits APSYS.
  • Kaizen focused -Implemented local test bench for parts which are having frequent issue, as earlier no checking method at incoming.
  • Part FAI, Trail part validation at incoming by adding in inspection lot and clearing through SAP.
  • Supplier Non SPL part development and participated SPL part development by visiting supplier end.

Quality Assurance Assistant

TVS T T L ltd deputed at Alstom Transport -Sricity
11.2017 - 03.2019
  • Worked in supplier quality Assurance and NCR coordinator.
  • Analyse & immediate action on part failures line issues and immediately communicate with supplier to get solution.
  • Coordinating and drive supplier to give 100%-part delivery on-time while functioning as quality wall.
  • Creating NCR report in SAP after real time analysis and liability conclusion. Rejected part management REWORK,SCRAP and RTV.
  • Activity monitoring and preparing visual dashboard for JAIL tracking and total NCRs for review with different stakeholder.

Resident Quality wall

National auto-plast Pvt. Ltd @ KASAI India ltd
11.2015 - 10.2017
  • Worked in quality control of injection moulding parts.
  • Immediate action on part failures line issues and immediately communicate with supplier to get solution.
  • Coordinating and drive supplier to give 100%-part delivery on-time while functioning as quality wall.
  • Providing controls with proper LLC and RCA with action plan for defects

Quality Inspector

Crown Quality services
08.2014 - 10.2015
  • Performing incoming, line and final inspection in Auto mobile industries mainly at FORD INDIA and HYUNDAI MOBIS
  • Inspecting various kind of auto parts with respect to the drawings

Education

Graduate - Mechanical Engineering

E.S.Engineering college, affiliated to Anna university

Higher Secondary schooling - Computer science

G.G.S.M,Matric.H.S.C
Mayiladuthurai

Skills

  • Handful of working experience in tools SAP, AUTO CAD and MS OFFICE
  • Skilled to perform internal audits
  • Skilled to perform problem solving
  • Skilled in inspection method time reduction

Additional Information

  • Development of Casting Component and no issue reported from customer from materials delivered.
  • Carried out Non -SPL parts development in metallic components, Electrical equipment and participated in bogie parts developments.
  • Supported for FAI of electrical component to DMRC project (CJB).
  • Basic Knowledge in special processes.(Welding, Painting & crimping)
  • Trained in Lean six sigma yellow belt.
  • Trained in Quality Audits basics techniques and behaviours.
  • Trained in supplier audit process and certified as workstation auditor.
  • Trained in Railway safety , Environmental health and safety.

Certification

Successfully completed basic six sigma and the organization by "Coursera"

Strengths

 

  • Time management and prioritization on bottleneck situation.
  • Process, performance improvement and strategic planning.
  • Environmental, health and safety initiatives.
  • Execute tasks in high - pressure situations.
  • Work Effective as team - oriented and collaborative environment.

Timeline

Industrial Quality Lead

Alstom Transport India Ltd
02.2025 - Current

supplier quality Assurance - Engineer

Alstom Transport India Ltd
03.2022 - 01.2025

Deputation - Industrial quality lead

Alstom
10.2021 - 02.2022

Supplier Quality Assurance - Engineer

MELPL - Alstom Manufacturing India ltd
11.2019 - 02.2022

Quality Assurance Assistant

TVS T T L ltd deputed at Alstom Transport -Sricity
11.2017 - 03.2019

Resident Quality wall

National auto-plast Pvt. Ltd @ KASAI India ltd
11.2015 - 10.2017

Quality Inspector

Crown Quality services
08.2014 - 10.2015

Graduate - Mechanical Engineering

E.S.Engineering college, affiliated to Anna university

Higher Secondary schooling - Computer science

G.G.S.M,Matric.H.S.C
Sabarishwaran VenkatachalamIndustrial Quality lead