Sachin Borawake
Mechanical Engineer
Pune,Maharashtra
Summary
Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote organizational efficiency. Uses independent decision-making skills and sound judgment to positively impact company success.
Overview
2
2
years of professional experience
4
4
Certifications
Work History
Assistant Manager Maintenance
DATWYLER PHARMA PACKAGING (INDIA) PVT.LTD.
- Hydraulic Specialist -Technical support for all plant hydraulic machines & improved all hydraulic machines life by yearly oil conditioning monitoring, regular oil filtration plan, contamination controls
- Handling of Events & CAPA ( Corrective Action Preventive Action)
- Continuous Improvement Projects
- Idea management for small improvements in daily work on machines
- Data analysis to identify the scope of improvement in each section
- Equipment critical points like Temperature, Vibration, Oil quality analysis to ensure good health of equipment's
- ISO 45001 compliance in Maintenance Department Develop and implement a comprehensive maintenance program for all machinery and equipment in the manufacturing plant
- Conduct regular inspections and preventative maintenance of machines to identify potential issues and address them proactively
- Coordinate and oversee repairs, installations, and maintenance activities to ensure minimal disruption to production
- Set targets and ensure compliance with the same to meet plant KPI
- Planning and execution of Maintenance system to world class standards Training operators for developing best practices, new machinery, update manual, drawing, SOPs
- Overseeing overall procurement activities, implementing best practices effective techniques to bring efficiency in operations, improve quality standards achieve maximum cost savings Command over Statutory Local regulation requirement and timely compliance of the same Set objectives, provide direction support team to deliver world-class performance in equipment, up time, MTTR, MTBF, PM calibration compliance, repair maintenance cost, power fuel cost, energy saving safety
- Ensure good maintenance practices are in place, anticipate manage through adversity, and effectively incorporate improvement programs into the culture of the plant
- Practice all environmental health safety procedures and make safety a top priority
- Drive continuous improvement to optimize RM and energy cost and productivity improvements
- Understand implement ISO procedures and ensure continual compliance with the requirements of the standards in the production department
- Work along with the Plant Manager to develop action objectives, goals, strategies, and measures for assigned areas
- Work with cross-functional teams like Mixing, Moulding, finishing, projects, processes, and quality to deliver on plant performance
- Manage relationships with external contractors and service providers to ensure timely and cost-effective maintenance services Stay updated on the latest industry trends and technologies to continually improve maintenance practices.
Maintenance Engineer
Datwyler pharma packaging India pvt Ltd.
- Responsible for all plant Hydraulic machines Maintenance which includes Mixer, Extruder, Mill, Compression Moulding etc
- Worked as a Area Owner for Moulding Department for Plant A & Plant B where Total 62 numbers of Hydraulic Compression Moulding Presses are installed
- Conduct regular inspections and preventative maintenance of machines to identify potential issues and address them proactively
- Coordinate and oversee repairs, installations, and maintenance activities to ensure minimal disruption to production
- Works on SAP for PM scheduling, Material procurement, Breakdown notifications, MTTR & MTBF
- Responsible for Plant all Vacuum systems which includes Centralized vacuum skids & individual vacuum pump system
- (Dry screw,Oil vane,claw,Lobe pumps etc), Spare management Machine modification projects in order to minimize frequent breakdowns
- Achievements: Successful completion of Structure reinforcement on 26 compression moulding presses in span of Jan 2022 to Dec 2022
- Successful completion of Tie bar design modification & installation on 37 compression moulding presses in span of Jan 2022 to Dec 2022
- Successful development & installation of Hydraulic Main Ram Seal & Side cylinder seals in year 2018 & 2021
- Successful design, procurement & installation of Conical disc type insulation plates for Moulding presses in year 2022-2023.
Officer Maintenance
Elring Klinger Automotive India Pvt. Ltd.
- Planning and implementing predictive / preventive / shut down maintenance schedules for machinery so as to increase machine up-time
- Maintaining Rubber Injection moulding machines, Plastic injection moulding machines, Hydraulic Presses, Press shop, Assembly line, Spray paint, Coating machines, Wax coating machines, Laser welding machines etc
- Maintaining utilities like Chiller, compressor, HT & LT line, Diesel Generator set,LPG storage & Flow regulations, Fire hydrant system, EOT cranes, UPS system
- Maintain the critical spares, material availability, connect with local suppliers for spare management
- Shift team management
- Conduct regular inspections and preventative maintenance of machines to identify potential issues and address them proactively
- Coordinate and oversee repairs, installations, and maintenance activities to ensure minimal disruption to production
- Command over Statutory Local regulation requirement and timely compliance of the same Project: Successful installation of 500 Ton Hydraulic press machine, 300 Ton progressive mechanical press, Trumpf Laser welding machine, Embossing machine, 110 Ton Mechanical presses, Desma Rubber injection moulding machine, Milacron Plastic injection moulding machine, Chiller
Maintenance Engineer
Simulation Dynamics Pvt. Ltd.
06.2010 - 07.2011
- Installation & Commissioning of Electrodynamics Vibration Test System
- Preventive Maintenance of Electrodynamics Vibration Shaker
- Breakdown Maintenance of Vibration machine
- Repairing of Horizontal slip table which operate through Vibration machine
- Calibration of Electrodynamics vibration shakers
- Maintaining customer focused culture to provide good service.
Trainee Maintenance Engineer
SKF India ltd.
06.2009 - 06.2010
- Planning and implementing predictive / preventive / shut down maintenance schedules for machinery so as to increase machine up-time
- Maintenance of Center less Grinding, Heat Treatment Furnaces, Lapping Machine, Hydraulic Press Machine, Honing machine etc
- Repairing of Heat Exchanger, Centrifugal Pump, Hydraulic & Mechanical Slides, Hydraulic lifts, Conveyors, Gear Box etc
- Also Played Major Role in TPM & Planning Maintenance System to Reduce Maintenance down Time Effectively to Increase productivity.
Education
SSC, First -
HSC, First - undefined
DME.Sem.1, First - undefined
DME.Sem.2, Dist. - undefined
DME.Sem.3, First - undefined
DME.Sem.4, Dist. - undefined
DME.Sem.5, Dist. - undefined
DME.Sem.6, Dist. - undefined
Skills
Hydraulic Specialist -Advanced Hydraulic Certified
SAP
OSHA- ISO 45001 Certified
German Language- German B2 Level Certified
Hydraulic Specialist -Advanced Hydraulic Certified
Personal Information
- Total Experience: 15 Years 02 months
- Current CTC: 12.15 Lacs
- Notice Period: 3 Months
- Date of Birth: 07 Sep 1988
- Marital Status: Married
Languages
English
Bilingual or Proficient (C2)
Hindi
Bilingual or Proficient (C2)
Marathi
Bilingual or Proficient (C2)
German
Upper intermediate (B2)
Expectedctc
Negotiable
Extracurricular Activities
Attended Robotic Workshop Attend Personality Development Seminar
Disclaimer
I consider myself familiar with Mechanical Engg. aspects. I am also confident about my ability to work in a team. I hereby declare that the information above is true to the best of my knowledge.
Accomplishments
- Supervised team of 33 team members.
- Collaborated with SKF sealing devision in the development of 62 Hydraulic Compression Moulding Presses Main Ram Seal & Side cylinder seal.
- Documented and resolved Press Tie bar breaking issue which led to eliminate unpredicted major downtime of Tie bar replacement.
- Documented and resolved Structure failure issue which led to Reinforcement of 44 Press machines with strong modified structure which eliminate press shaking & vibration while compression & decompression.
- Design & developed Conical disc type insulation plates with insulation plates OEM which eliminate frequent failure of Insulation plates.
Certification
Yuken Advanced Hydraulics
Interests
Hydraulic Systems
Vacuum Systems
Electrical/Electronic System
Travelling, Singing
I like to Travel different places & always enjoy on Road trips.
Love to listen music & sing songs for making life joyfull.
Timeline
Sai Foreign Language German B2
08-2024
Yuken Advanced Hydraulics
05-2024
Goethe Institute German B1
02-2024
ISO 45001
09-2023
Maintenance Engineer
Simulation Dynamics Pvt. Ltd.
06.2010 - 07.2011
Trainee Maintenance Engineer
SKF India ltd.
06.2009 - 06.2010
Assistant Manager Maintenance
DATWYLER PHARMA PACKAGING (INDIA) PVT.LTD.
Maintenance Engineer
Datwyler pharma packaging India pvt Ltd.
Officer Maintenance
Elring Klinger Automotive India Pvt. Ltd.
SSC, First -
HSC, First - undefined
DME.Sem.1, First - undefined
DME.Sem.2, Dist. - undefined
DME.Sem.3, First - undefined
DME.Sem.4, Dist. - undefined
DME.Sem.5, Dist. - undefined
DME.Sem.6, Dist. - undefined
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