Sachin Kumar - Engineer (FLO) - Navitasys India Pvt Ltd

Summary

Motivated and detail-oriented Advance Automation Engineer with expertise in Robotics, Welding, PLC programming, and Mechanical design. Seeking to leverage my skills and experience to contribute to a team of members in a leading corporate environment.

Overview

3

years of professional experience

Work History

Engineer (FLO)

Navitasys India Pvt Ltd

03.2021 - Current

Led a 10-member team in flawless New Line Installation and Debugging during Changeover, showcasing adept training methodologies
Handled PM, DM, KK Pillar
Proficient in Robots, PLC Programming, Laser Welding, and Machine Automation
Successfully completed over 80 New Line installations within demanding timeframes, adhering to the highest standards
Ensured seamless operations in New Project Management, New Machine Procurement, and RFQ Preparation
Managed BOP orders and Quotation handling
Efficiently coordinated with Manufacturing, Purchasing & Machine Makers for seamless operations
Conducted 50+ layout mappings, line setups, and cycle time studies for enhanced production efficiency
Developed maintenance strategies, documented procedures, and managed spare parts for 50+ Changeovers
Implemented FTR, stringent quality checks, Error-Proofing, and Pokayoke strategies, contributing to heightened operational efficiency
Executing countermeasures on observed abnormalities and ensuring proactive maintenance
Conducted in-depth troubleshooting, successfully preventing recurring faults in 30+ Assembly Lines
Exposure in CCD Teaching for fault detection, promptly identifying and resolving issues
Designed and implemented 100+ QR Code print designs on Markem Imaje Inkjet Printers
Created 75+ AutoCAD designs for mechanical parts, contributing to effective layout mapping and line setup
Instituted a changeover part inventory system using value stream mapping, fostering a culture of continuous improvement.

Education

Bachelor of Technology in Mechanical Engineering -

Dayalbagh Educational Institute

06.2021

Intermediate -

All Saints School

03.2016

Skills

Robotics : Teaching and Basic Programming of Multi Axis Inovance, Yamaha & Amtec Robot
PLC : I/O, Ladder Programming (Delta, Omron)
Welding : Laser Welding, Spot Welding (Ultrasonic)
CAD : AutoCAD, SolidWorks, PROe
CCD: Vision camera (Make: Keyence, Omron, Cognex, HikRobot)
Communication network (CCLink, CC Link-IE, Ethernet etc)
Technical Documentation : PFD, Control Plan, PDCA Cycle, PFMEA
Process Strategies: Conducted Cp and Cpk analysis, and GRR calculations for process optimization

Maintenance Strategies : Preventive & Predictive Maintenance, TPM , MTTR, MTBF, Inventory Handling
Problem-solving tools: 7 QC Tools, PDCA, 4-M analysis, Fishbone, Ishikawa, 5-Why Analysis, PM Analysis etc
Lean Tools : 5S, Kaizen, Poke-Yoke
Customer Audit Preparation
Pneumatic Systems, PM Check Sheets, Breakdown Records
Process Flow Analysis and Control Plan Preparation
Microsoft Office : Intermediate level proficiency

Accomplishments

Winner, Star Challenger Award Pokayoke Competition in Total Productive Maintenance (TPM) Recognized for excellence in implementing a control-type Pokayoke system.

Udemy Links

Projects And Training

Design and Development
Basics of Automobile Engineering
Major Project
Solar Wind Car with Wireless Charging
Project Manufacturing Product: ECONOMIC LAWN MOWER (in Btech 2nd year)
Co Curricular Activities: ORTHOGRAPHIC VIEW PROJECTOR(in Btech 3rd year)
Training: 06/2019 - 07/2019 Uma Motors Workshop ,30 days training
Industrial Visit: Kotson Pvt. Ltd. , Agra ( February 2018)
Atul industries ,Agra ( February2018)

Personal Information

Title: Automation Engineer
Date of Birth: 07/17/1999

Extracurricular Activities

Completed NCC C-Certificate exam with "B" grade , 01/2018 - 01/2019 Completed NCC B-Certificate exam with "A" grade., 05/2016 - 01/2018

Timeline