Sachin Kumar
Ankleshwar
Summary
A seasoned professional with nearly 13+ years of commendable success in Production Engineering and Manpower Leadership. Currently associated with Saint-Gobain Industries India Pvt Ltd as an Assistant Production Manager. Proficient in handling production operations for manufacturing products as well as Packing and accountable for quality service & timely completion of the projects. An effective communicator with excellent relationship management skills and strong analytical, leadership, and decision-making skills.
Overview
13
13
years of professional experience
3
3
Languages
Work History
Assistant Production Manager
Saint-Gobain Industries India Pvt Ltd
08.2022 - Current
- Carried out Green Field Project (Saint-Gobain Industries India Pvt Ltd), which includes project design, erection, commissioning, to commercial production.
- Participate in SCDA (Allen Bradley) (Schneider) software and hardware for Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) of the Control System.
- To carry out trend analysis of the process with Legal Metrology.
- Carried out FAT (Factory Acceptance Test) and SAT (Site Acceptance Test) at the supplier end and met out requirements.
- Accountable for the entire planning and scheduling of the machine as well as each batch based on the daily/weekly plan.
- Handling the overall packing section to attain the productivity by maintaining load on a liquid filling machine with exact weight & label identification; also moving the FG in by the Plant auditing process and with safety norms.
- Handling Auto packing Machines (Like Gravimetric and Volumetric with Automation.)
- Standardize the Process of Packing in each Section with SOPS.
- Monitor process flow, capacity utilization, safety at the workplace, downtimes due to breakdowns, and availability of resources for achieving required productivity.
- Coordinate with SCM, equipment scheduler, and Quality control plan the production schedule monthly basis.
- Coordinate and manage production as well as packing with consistent quality as per the target.
- Continuous improvement of processes in coordination with Quality control to reduce batch cycle times, reduce packing materials, increase yields, increase operational ease, and ultimately lead to cost-effective production.
- Provide Technical direction & guidance to the customers.
- Testing of in-process & Final Products.
- Monitoring rejection & root cause analysis.
- Supplies & Dispatch support.
- Maintain process control data, Inspection report, Raw Material, and Chemical Testing report.
Production Executive
ICA-Pidilite Ltd
06.2019 - Current
- To carry out trend analysis of the process for smooth plant operation.
- Monitor process flow, capacity utilization, safety at the workplace, downtimes due to breakdowns, and availability of resources for achieving required productivity.
- Coordinate with SCM, equipment scheduler, and Quality control plan the production schedule monthly basis.
- Coordinate and manage production with consistent quality as per the target.
- Continuous improvement of processes in coordination with Quality control to reduce batch cycle times, increase yields, increase operational ease, and ultimately lead to cost-effective production.
- Guiding a group of Officers /operators in the plant continues to ensure product quality of international standard.
- Monitoring the packing machines with productivity and efficiency. (Like Catatonics, Prism-Tech Volumetric and Gravimetric.
- To ensure implementation of SOPS of Operations and Packing with all safety aspect and process flow.
- Coordinate with the Engineering team to implement the improvement project and measure implementation in the field.
- Monitoring the execution of toolbox talk with workmen/contract labor to aware them of safe work practices in the laboratory and on the shop floor.
- Imparting training to the newly appointed officers, workmen, etc. about the process, operational safety, use of PPE, and 5S/IS.
- Managing the manpower for achieves manufacturing targets as per the schedule and control overtime of them streamwise.
- Active support to the safety culture at the site and work safely for incident-free operation.
- Be conscious that all incidents including Near Miss at the site must be reported and investigated and action items must be tracked to closure.
- Follow all Safety Guidelines, SOPs, and work permits with special attention to LOTO (Lockout Tag out) and work procedures during start-ups and shutdowns.
- Waste management system.
- Waste solvent handling & disposal: As per defined sop and GPCB norms we segregate the waste and disposed of it.
- Waste solvent reused: coordinate with the R&D team we take trials and reused the solvents in the process with proper checks and sop.
Production executive
Spectrum Industries Pvt Ltd
08.2018 - 03.2019
- Testing Paints according to ASTM and ISO specifications.
- On-line inspection of finish product on Color Coating Line.
- Provide Technical direction & guidance to the customers.
- Testing of in-process & Final Products.
- Monitoring rejection & root cause analysis.
- Supplies & Dispatch support.
- Maintain process control data, Inspection report, Raw Material, and Chemical Testing report.
ICA-Pidilite Ltd
01.2018 - 07.2018
- Setting up the Green Field Project (ICA-Pidilite Ltd) which includes project design, erection, commissioning to commercial production.
- Participate in DCS (Honeywell) software and hardware for Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) of Control System.
- Write, review, and approve SOP specifications and other procedures as per requirements.
- Follow up with contractors for proper execution as per drawing with maintaining the qualities.
- To carry out safety studies e.g., Risk Assessment, Hazop, JSA design requirements, and implementation.
- Prepare activity list & schedule for the project, all in coordination with the project controlling group.
Sr. Production Officer
Axalta Coating India Pvt Ltd
06.2012 - 12.2017
- Accountable for entire planning and scheduling of machine as well as each paint batch based on daily/weekly plan.
- Handling the overall packing section to attain the productivity by maintaining load on a liquid filling machine with exact weight & label identification; also moving the FG in by Plant auditing process and with safety norms.
- PLC (Rockwell) controls system operation by maintaining and controlling standard operating parameters & procedures.
- Initially purchased printed MRP label from outsourcing, then streamlined the process of developing the printed label in the plant.
- Monitoring the execution of toolbox talk with workmen/contract labor to aware them of safe work practices in the laboratory and on the shop floor.
- Imparting training to the newly appointed officers, workmen, etc. about the process, operational safety, use of PPE, and 5S/IS.
- Managing the manpower for achieves manufacturing targets as per the schedule and control overtime of them streamwise.
- Shade Matching as per Customer Requirement
- Use Color Spectrophotometer (All 15,45, and 110) to match shades Metallic as well as Solid shade.
- Doing project of RFT (Right First Time) for Shades.
- Using DSS System for application to reduce DFT variation.
- To develop shades as well as developed a new product as per customer’s requirement.
- Approved the color development & mass production color Match sample.
- Raw material & Intermediate testing of Pigment, Binder, Solvent, etc.
- Customer Complaints:
- To carry out analysis of data that provide the information relating to conformity to product requirements.
- Discussion with Customer through Marketing for the acceptance or non - acceptance of the Complaint.
- Evaluating the Defective line Panel.
- Online follow up the Paint & any issues in Paint co-ordinate with the customer.
- As Safety Committee Member:
- Held accountable for developing safety awareness amongst the workmen as well as competency through various schemes.
- Looked after the reporting of any near miss, or accident through FIR format.
- Deftly reviewed the job safety observation through risk assessments and prepared the future action plan to avoid reoccurrence.
- Staff members including lab technicians, plant operators, and engineers to learn the operations of the department.
Education
M.Sc. - Surface Coating Technology
Sardar Patel University
01.2012
B.Sc. - Industrial Chemistry
Sardar Patel University
01.2010
12th - undefined
RBSE
01.2007
10th - undefined
RBSE
01.2004
Skills
Production Management
Warehouse Operations
Cost control
Budget Management
Data Analysis
Technical Expertise
Plant Operation
Lean Manufacturing
Forecasting
Deadline oriented
Disclaimer
I hereby declare that all the stated above are true to the best of my knowledge and belief.
Timeline
Assistant Production Manager
Saint-Gobain Industries India Pvt Ltd
08.2022 - Current
Production Executive
ICA-Pidilite Ltd
06.2019 - Current
Production executive
Spectrum Industries Pvt Ltd
08.2018 - 03.2019
ICA-Pidilite Ltd
01.2018 - 07.2018
Sr. Production Officer
Axalta Coating India Pvt Ltd
06.2012 - 12.2017
B.Sc. - Industrial Chemistry
Sardar Patel University
12th - undefined
RBSE
10th - undefined
RBSE
M.Sc. - Surface Coating Technology
Sardar Patel University
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