Summary
Overview
Work History
Education
Skills
Software
Certification
Interests
Timeline
DECLARATION
EXECUTIVE SYNOPSIS
AdministrativeAssistant

Sachin Kumar

Plant Manager
Motihari

Summary

To work for a professional establishment, with a global outlook and excellent organizational culture, where my talent and abilities could be effectively channelized, for the optimum benefit of the organization and to be in a team which has a culture of performing, achieving, sharing and a drive for continuous growth.

Overview

9
9
years of professional experience
1
1
Certification
1
1
Language

Work History

Plant Manager, LPG Operations

MAKEEN Energy India Pvt Ltd.
Motihari
06.2024 - Current
  • Functional responsibility as a Plant manager for smooth operation without breakdown with documented procedure with the assisting team accordance to OISD Rules.
  • Responsibility to achieve daily bottling target and to meet daily market demands and ensure nil pendency of indent at day indent, safety and Minimize breakdown to achieve daily bottling target.
  • Coordinating with IOCL Officers interdepartmental activities for effective Operation and Maintenance of Plant.
  • Implement new equipment preventive/predictive maintenance strategies for 100% availability.
  • Planning, optimizing, monitoring and utilization of available resources including man, machinery, and material.
  • Target to achieve zero break down and scheduled bottling volume.
  • Ensure quality production (zero defect cylinder).
  • To coordinate closely with IOCL to attain set bottling target (5000 MT/carousel/ month during normal hour operation (without OT/extended hour/Sunday/Holiday operation).
  • Attending MDSA audit, OISD Audit as per OISD Std. 144.
  • Maintain proper inventory of critical spares to avoid major breakdown.
  • Ensuring timely supplies of right Quality and Quantity with NIL pendency and hence ensuring Marketing Profitability.
  • Planning and coordination with HPCL to enhance Monthly Bottling Targets and planning for manpower duty roster on weekly basis.
  • Organize and give Toolbox Talks to the contract workers to make them understand importance of safety.
  • Coordinating with internal and external customers to meet full demand.
  • Inventory Control: Inventory management.
  • On daily Basis review report/MIS/inventory requirement to higher authority of IOCL and MEIPL.
  • Plant logistics, procurement and vendor engagement.

Plant Manager, LPG Operations

Meena LPG Industries
Baitalpur, Uttar Pradesh
11.2023 - 03.2024
  • Responsibility to achieve daily bottling targets and to meet daily market demands and ensure nil pending of indent at day indent, safety and Minimize breakdown to achieve daily bottling target.
  • Maintain proper inventory of critical spares to avoid major breakdown.
  • Ensuring timely supplies of right Quality and Quantity with NIL pendency of Indent.
  • Negotiated contracts with vendors to acquire competitive prices and quality products.
  • Trained and guided team members to maintain high productivity and performance metrics.
  • Planning and coordination with PSUs to enhance Monthly Bottling Targets and also planning for Manpower duty roster on weekly basis.
  • Coordinating with PSUs Officers interdepartmental activities for effective Operation and Maintenance of Plant.
  • Organize and give Toolbox Talks to the contract workers to make them understand importance of safety.
  • Coordinating with internal and external customers to meet full demand.
  • Inventory Control: Inventory management.
  • On daily Basis review report/MIS/inventory requirement to higher authority of PSUs and SIPL.

Operation &Maintenance Officer

SINCLUS Engineering Pvt. Ltd, Mumbai.
BPCL, Piyala( Faridabad)
12.2020 - 11.2022
  • Involved in leading a team of associates like Engineers, Supervisors, Technicians, and Technical Operators in Operation Maintenance & Troubleshooting of various Plant Machinery like Pumps (LPG, Service Water, Fire Water), Reciprocating & Screw Compressors (LPG, Air), Diesel Generators & Engines, LPG Filling Carousels, Electronic Gas Detectors, Chain Conveyor Systems, Gearboxes, Blowers, Exhaust Fans, Control Valves, Fire Water Hydrant System & Plant Safety Systems.
  • Ensure compliance with the health and safety aspects of Fire Protection systems like a Sprinkler system, Deluge valve, Hydrant system, Gas flooding system, Water monitor, fire extinguishers, fire water pump sets, and jockey pump with in-depth knowledge of maintenance and testing.
  • Conduct periodic testing of Pressure Vessels, Piping & Instrumentation devices to ensure 100% upkeep of Equipment’s Operation & Safety.
  • Maintain records for Operation, Maintenance, and Safety. Focus on the performance monitoring of assets by detailed equipment Data Analysis, Reliability Study, Technical Monitoring, Root Cause Analysis.
  • Implement new equipment preventive/predictive maintenance strategies for 100% availability.
  • Focus on capital improvement and major repair operational effectiveness and efficiency projects for increasing the safety, quality, and productivity of the Plant.
  • Plan and maintain machinery historical database for analyzing machinery life cycle and machinery spares inventory monitoring and management.
  • Involved in the operation and maintenance of LPG TT Loading Pumps, LPG Bottling Pump and LPG Compressor to ensure proper functioning of the tripping system.
  • Update inventory of critical spares to avoid major breakdown within the given budget. Prepare and implement plant budget and expenses.
  • Coordinate activities related to installing, commissioning and maintenance of LPG Equipment, Instrumentation and Automation Systems.
  • Participate in various types of audit and inspections namely External Audit as per OISD, Internal Safety audit (ISA), Maintenance and Inspection audit, Security Audit, and Electrical Safety Audit.
  • Maintain fire and safety equipment like Fire engine shed, Pump House, Pipeline Transfer (PLT), monitoring of all ROVs & MOVs, and lining the pipeline for pipeline transfer.
  • Adhered to safety measures and production execution standards, as well as guiding the technicians to perform the operations uniformly to ensure consistent output.

Operation & Maintenance Officer

Core Energy Systems Pvt Ltd
BPCL, Piyala( Faidabad ),
10.2016 - 11.2020
  • Ensured effective supervision of LPG Bottling Operations including manpower handling and deployment for shift duty.
  • Managed operations & maintenance, employee training, quality assurance, and pressure testing of vessels, including breakdown maintenance, and reduction in downtime with planned maintenance.
  • Implemented Preventive Maintenance Schedule. Daily/weekly checks of all equipment in the filling Shed & also, DG, Air Compressor, LPG Pump & Compressor, Fire Engine etc.
  • Focused on calibration and configuration of field instruments like Level Transmitters, Differential Pressure Transmitters, Temperature Transmitters, pressure gauges, and temperature Gauges.
  • Maintained control valves, on/off valves, motor-operated valves, and Level Transmitters. Monitored Cylinder inventory.
  • Inspected market return cylinders and recommended credit. Managed vessel lineup for bulk decantation.
  • Managed in-house Hydro testing of DPT Cylinders.
  • Conducted training for contract workmen and permanent staff of BPCL.

Education

B.Tech. - Electronics & Communication Engineering

Punjab Technical University
01.2014

Skills

Operations Management

Budgeting cost control

Inventory control

Maintenance Management

Bulk Reconciliation

Team Leadership

CNA R&S (Routing & Switching)

Network Configuration & Troubleshooting

TCP/IP, Subnetting, VLANs, Routing Protocols (OSPF, RIP, EIGRP)

Python (Data handling, Automation, Basic scripting)

Advanced Microsoft Excel

Software

Python

Certification

[Area of certification] Training - [Timeframe]

Interests

Movie , cooks , Read Spritual books

Timeline

Plant Manager, LPG Operations

MAKEEN Energy India Pvt Ltd.
06.2024 - Current

Plant Manager, LPG Operations

Meena LPG Industries
11.2023 - 03.2024

[Area of certification] Training - [Timeframe]

01-2022

Operation &Maintenance Officer

SINCLUS Engineering Pvt. Ltd, Mumbai.
12.2020 - 11.2022

Operation & Maintenance Officer

Core Energy Systems Pvt Ltd
10.2016 - 11.2020

B.Tech. - Electronics & Communication Engineering

Punjab Technical University

DECLARATION

I hereby declare that all the information stated above is true and complete to the best of my knowledge and belief and nothing has been concealed / distorted.

EXECUTIVE SYNOPSIS

  • Qualified professional with over 9.4 years of experience in executing workforce upgrades, multi-skilling, discipline, mindset, and safety procedure (awareness).
  • In-depth experience in implementing Preventive Maintenance activities of Rotating Equipment Like LPG Pump, Air Compressors, LPG Compressors, DG set, KOSAN & HTPC make carousel and its downstream equipment’s, Fire engine, motors, Valves, Chain conveyor etc.
  • Possess strong relationship management & communication skills with capabilities in networking with consultants, suppliers, suppliers, subcontractors, vendors, internal customers, and supervisors for techno- commercial negotiations, assistance and making necessary enquiries, for completion of the work as per quality standards.
  • Well-versed in Petroleum Rules, OISD Standards, PESO Rules, PNGRB, Factory Act, Labor Act, Environment and Pollution Act and W & M Act.
  • High mentoring ability with excellent communication and team management skills. Possess an analytical mindset.
Sachin KumarPlant Manager