Summary
Overview
Work History
Education
Skills
Websites
Key Deliverables
Areas Of Expertise
Noteworthy Accomplishments
Practical Trainings Seminars
Personal Information
Accomplishments
Interests
Listening Music
Quote
Work Preference
Timeline
Generic
Sachin Mittal

Sachin Mittal

Manager-Production
Pune

Summary

Multi-talented Production Manager experienced in diverse industrial environments. Profit-motivated collaborator with ingenuity in troubleshooting complex productivity obstacles. Creative leader with motivational supervisory methods.

Overview

16
16
years of professional experience
7
7
years of post-secondary education
2
2
Languages

Work History

Production Manager

Britannia industries Ltd.
1 2022 - Current
  • Presently working with Britannia Industries Limited, Pune as a sectional head for Aseptic PET&UHT process since Jan'22 to till now.
  • Oversaw quality control efforts, maintaining strict adherence to industry standards and regulatory requirements while achieving high levels of customer satisfaction.
  • Mentored junior staff members on best practices in production management, cultivating a skilled workforce capable of tackling complex challenges head on.
  • Developed strong relationships with key stakeholders, resulting in better collaboration and alignment on project objectives.
  • Excellent communication skills, both verbal and written.
  • Worked well in a team setting, providing support and guidance.
  • Implemented preventive maintenance programs for equipment, extending their lifespan and minimizing downtime due to malfunctions.
  • Championed safety initiatives within the workplace, leading to a significant decrease in accidents and injuries among staff members.
  • Managed continuous improvement initiatives to drive gains in quality, flow, and output.
  • Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
  • Reduced waste and material costs by optimizing resource allocation and inventory management.
  • Reviewed maintenance and repair problems to determine appropriate action for resolution.
  • Fostered a culture of continuous improvement by encouraging open communication between team members and regularly soliciting feedback on operational procedures.
  • Partnered with leadership on recruiting, hiring and coaching production personnel.
  • Evaluated employee performance and provided feedback and training as needed.
  • Managed personnel by implementing company policies, procedures, work rules, and disciplinary action.
  • Implemented quality control system to review products against technical specifications and corporate standards.
  • Trained in and implemented emergency response procedures to protect team members and property.
  • Negotiated with suppliers for better pricing and terms, reducing overall procurement costs without sacrificing quality.
  • Oversaw routine maintenance programs and scheduled service to keep equipment functioning at peak levels.
  • Created streamlined production schedules and collaborated with production employees to communicate objectives and goals.

Senior Production Engineer

Parle Agro Pvt. Ltd
12.2020 - 12.2021
  • Performed root cause analysis and implemented corrective actions.
  • Documented current production procedures and created standards to boost efficiency within department.
  • Inspected all machines and equipment and provided necessary repairs.
  • Streamlined workflow by identifying inefficiencies in the production line and implementing corrective actions.
  • Led a cross-functional team to identify bottlenecks in the production line, improving overall throughput.
  • Decreased defect rate by applying process capability analysis and creating weekly defect reports.
  • Optimized production processes by implementing lean manufacturing principles, resulting in reduced waste and increased efficiency.
  • Analyzed production data to identify trends and areas of opportunity for process improvements, resulting in significant cost savings.
  • Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment.
  • Conducted root cause analysis on equipment failures, leading to increased reliability and reduced downtime.

Assistant Manager Production

Varun Beverages Limited
12.2018 - 12.2020

Assistant Manager Production

Pigeon India Pvt. Ltd.
06.2017 - 04.2018

Assistant Manager Production

Adama Beverages Ltd.
01.2014 - 01.2017

Technical Engineer

AMUL (Unit of GCMMF Ltd)
03.2013 - 12.2013

Production Engineer

Pearl Drinks Ltd (PEPSI)
01.2009 - 02.2013

Service Engineer

IIGM Pvt. Ltd.
08.2008 - 01.2009

Education

B.Tech. - Mechanical Engineering

Sachdeva Institute of Technology
Mathura, India
04.2001 - 04.2008

XII - Maths & Science

JVIC
Mathura, India
2004

X - Maths

BPHS
Mathura, India
2002

Skills

    Process Improvement

    Problem-Solving

    Maintenance Planning

    Root Cause Analysis

    Continuous improvements

    Technical Staff Collaboration

    Organizational Policies

    Health and safety

    Cross-Functional Teamwork

    Team Development

    Health and safety compliance

    Strong leadership abilities

    Team building

    Teamwork and Collaboration

    Cost Control

    MS Office

    SAP

    Websites

    Key Deliverables

    • Cost Reduction in terms of LPFWC (Labor, Power, Fuel, Water and Chemicals & Consumables) as per AOP.
    • Reduced wastages of Packaging Materials as per standard.
    • Safety- NO Accident
    • Improve Line Efficiency and OEE, reduce Breakdown % with proper RCA.
    • Delivery of Plan vs Actual as per received Indent.
    • Optimize the water consumption to sustain water consumption.

    Areas Of Expertise

    • Strong technical knowledge of beverage manufacturing equipment.
    • Excellent project management skills.
    • Leadership abilities to motivate teams and achieve operational excellence.
    • Effective communication and interpersonal abilities.
    • Familiarity with machinery maintenance and troubleshooting.

    Noteworthy Accomplishments

    • Instrumental in CO2 yield increased from 78% to 84% by identifying the leakages in filler valve line and changing them by O-Rings of proper specification and regular leak checks
    • Increased Juice line efficiency from 75% to 89% with using minimum spares
    • Successfully driven Greenfield project for Aseptic PET Sidel line with Tetra Pak UHT process in Britannia Dairy.
    • Reduced the Preform and Caps online rejection from Pressco Inspection system 1% and 1.5% respectively
    • Reduced the losses of shrink film by 2%
    • Reduced the losses of sleeves under 1%
    • Reduced the product loss in the UHT dairy thick shakes from 8% to 4% in process
    • Smooth delivery (Commercialization) of dairy UHT products after commissioning in the market with zero complaints in Britannia
    • Successfully established the all recipes in Juices as well as Thick shakes with minimum loss along with R& D team in Britannia
    • Successfully achieved LPFWC cost of the plant as per AOP in Britannia

    Practical Trainings Seminars

    • Undergone 1-month training in Hofincons Institute of Maintenance Engineering & Research (HIMER), Chennai
    • Undergone training program for Operation & Maintenance of GEA Procomac aseptic PET Bottling
    • Attended 2 days training on 5 S, HACCP & AIB Audit
    • 3rd Year Summer Training: AT IOCL, Mathura Refinery in Mechanical Division
    • Attended 5 Days ISO 22000:2005 training program in Nigeria
    • Certification by QUALITEXT on FSMS ISO 22000:2005
    • Attended OHSAS audit training

    Personal Information

    • Father's Name: Shri Suresh Chand Mittal
    • Date of Birth: 03/03/88
    • Marital Status: Married

    Accomplishments

    • Increased overall productivity and quality by 18% by implementing training programs designed to increase performance levels.
    • Trained and supervised 18 production staff over one year time period.
    • Dairy Aseptic Line successfully commercialization after ramp-up with in 03 months period of time.
    • Used Microsoft Excel to develop inventory tracking spreadsheets.
    • Successfully developed new products in line-up with R&D Team.
    • Achieved 100% plan delivery by completing all tasks with accuracy and efficiency.

    Interests

    New Technology

    Root Cause Analysis

    Listening Music

    I always listen to music in my free time to meditate and center myself.

    Quote

    There is a powerful driving force inside every human being that, once unleashed, can make any vision, dream, or desire a reality.
    Tony Robbins

    Work Preference

    Work Type

    Full Time

    Location Preference

    On-SiteRemote

    Important To Me

    Work-life balanceCompany CultureCareer advancement

    Timeline

    Senior Production Engineer

    Parle Agro Pvt. Ltd
    12.2020 - 12.2021

    Assistant Manager Production

    Varun Beverages Limited
    12.2018 - 12.2020

    Assistant Manager Production

    Pigeon India Pvt. Ltd.
    06.2017 - 04.2018

    Assistant Manager Production

    Adama Beverages Ltd.
    01.2014 - 01.2017

    Technical Engineer

    AMUL (Unit of GCMMF Ltd)
    03.2013 - 12.2013

    Production Engineer

    Pearl Drinks Ltd (PEPSI)
    01.2009 - 02.2013

    Service Engineer

    IIGM Pvt. Ltd.
    08.2008 - 01.2009

    B.Tech. - Mechanical Engineering

    Sachdeva Institute of Technology
    04.2001 - 04.2008

    Production Manager

    Britannia industries Ltd.
    1 2022 - Current

    XII - Maths & Science

    JVIC

    X - Maths

    BPHS
    Sachin MittalManager-Production