Summary
Overview
Work History
Education
Skills
Websites
Key Deliverables
Areas Of Expertise
Noteworthy Accomplishments
Practical Trainings Seminars
Personal Information
Accomplishments
Interests
Listening Music
Quote
Work Preference
Timeline
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Sachin Mittal

Sachin Mittal

Manager-Production
Pune

Summary

Multi-talented Production Manager experienced in diverse industrial environments. Profit-motivated collaborator with ingenuity in troubleshooting complex productivity obstacles. Creative leader with motivational supervisory methods.


Overview

16
16
years of professional experience
7
7
years of post-secondary education
2
2
Languages

Work History

Production Manager

Britannia industries Ltd.
1 2022 - Current
  • Presently working with Britannia Industries Limited, Pune as a sectional head for Aseptic PET&UHT process since Jan'22 to till now.
  • Oversaw quality control efforts, maintaining strict adherence to industry standards and regulatory requirements while achieving high levels of customer satisfaction.
  • Mentored junior staff members on best practices in production management, cultivating a skilled workforce capable of tackling complex challenges head on.
  • Developed strong relationships with key stakeholders, resulting in better collaboration and alignment on project objectives.
  • Excellent communication skills, both verbal and written.
  • Worked well in a team setting, providing support and guidance.
  • Implemented preventive maintenance programs for equipment, extending their lifespan and minimizing downtime due to malfunctions.
  • Championed safety initiatives within the workplace, leading to a significant decrease in accidents and injuries among staff members.
  • Managed continuous improvement initiatives to drive gains in quality, flow, and output.
  • Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
  • Reduced waste and material costs by optimizing resource allocation and inventory management.
  • Reviewed maintenance and repair problems to determine appropriate action for resolution.
  • Fostered a culture of continuous improvement by encouraging open communication between team members and regularly soliciting feedback on operational procedures.
  • Partnered with leadership on recruiting, hiring and coaching production personnel.
  • Evaluated employee performance and provided feedback and training as needed.
  • Managed personnel by implementing company policies, procedures, work rules, and disciplinary action.
  • Implemented quality control system to review products against technical specifications and corporate standards.
  • Trained in and implemented emergency response procedures to protect team members and property.
  • Negotiated with suppliers for better pricing and terms, reducing overall procurement costs without sacrificing quality.
  • Oversaw routine maintenance programs and scheduled service to keep equipment functioning at peak levels.
  • Created streamlined production schedules and collaborated with production employees to communicate objectives and goals.

Senior Production Engineer

Parle Agro Pvt. Ltd
12.2020 - 12.2021
  • Performed root cause analysis and implemented corrective actions.
  • Documented current production procedures and created standards to boost efficiency within department.
  • Inspected all machines and equipment and provided necessary repairs.
  • Streamlined workflow by identifying inefficiencies in the production line and implementing corrective actions.
  • Led a cross-functional team to identify bottlenecks in the production line, improving overall throughput.
  • Decreased defect rate by applying process capability analysis and creating weekly defect reports.
  • Optimized production processes by implementing lean manufacturing principles, resulting in reduced waste and increased efficiency.
  • Analyzed production data to identify trends and areas of opportunity for process improvements, resulting in significant cost savings.
  • Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment.
  • Conducted root cause analysis on equipment failures, leading to increased reliability and reduced downtime.

Assistant Manager Production

Varun Beverages Limited
12.2018 - 12.2020

Assistant Manager Production

Pigeon India Pvt. Ltd.
06.2017 - 04.2018

Assistant Manager Production

Adama Beverages Ltd.
01.2014 - 01.2017

Technical Engineer

AMUL (Unit of GCMMF Ltd)
03.2013 - 12.2013

Production Engineer

Pearl Drinks Ltd (PEPSI)
01.2009 - 02.2013

Service Engineer

IIGM Pvt. Ltd.
08.2008 - 01.2009

Education

B.Tech. - Mechanical Engineering

Sachdeva Institute of Technology
Mathura, India
04.2001 - 04.2008

XII - Maths & Science

JVIC
Mathura, India
2004

X - Maths

BPHS
Mathura, India
2002

Skills

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Websites

Key Deliverables

  • Cost Reduction in terms of LPFWC (Labor, Power, Fuel, Water and Chemicals & Consumables) as per AOP.
  • Reduced wastages of Packaging Materials as per standard.
  • Safety- NO Accident
  • Improve Line Efficiency and OEE, reduce Breakdown % with proper RCA.
  • Delivery of Plan vs Actual as per received Indent.
  • Optimize the water consumption to sustain water consumption.

Areas Of Expertise

  • Strong technical knowledge of beverage manufacturing equipment.
  • Excellent project management skills.
  • Leadership abilities to motivate teams and achieve operational excellence.
  • Effective communication and interpersonal abilities.
  • Familiarity with machinery maintenance and troubleshooting.

Noteworthy Accomplishments

  • Instrumental in CO2 yield increased from 78% to 84% by identifying the leakages in filler valve line and changing them by O-Rings of proper specification and regular leak checks
  • Increased Juice line efficiency from 75% to 89% with using minimum spares
  • Successfully driven Greenfield project for Aseptic PET Sidel line with Tetra Pak UHT process in Britannia Dairy.
  • Reduced the Preform and Caps online rejection from Pressco Inspection system 1% and 1.5% respectively
  • Reduced the losses of shrink film by 2%
  • Reduced the losses of sleeves under 1%
  • Reduced the product loss in the UHT dairy thick shakes from 8% to 4% in process
  • Smooth delivery (Commercialization) of dairy UHT products after commissioning in the market with zero complaints in Britannia
  • Successfully established the all recipes in Juices as well as Thick shakes with minimum loss along with R& D team in Britannia
  • Successfully achieved LPFWC cost of the plant as per AOP in Britannia

Practical Trainings Seminars

  • Undergone 1-month training in Hofincons Institute of Maintenance Engineering & Research (HIMER), Chennai
  • Undergone training program for Operation & Maintenance of GEA Procomac aseptic PET Bottling
  • Attended 2 days training on 5 S, HACCP & AIB Audit
  • 3rd Year Summer Training: AT IOCL, Mathura Refinery in Mechanical Division
  • Attended 5 Days ISO 22000:2005 training program in Nigeria
  • Certification by QUALITEXT on FSMS ISO 22000:2005
  • Attended OHSAS audit training

Personal Information

  • Father's Name: Shri Suresh Chand Mittal
  • Date of Birth: 03/03/88
  • Marital Status: Married

Accomplishments

  • Increased overall productivity and quality by 18% by implementing training programs designed to increase performance levels.
  • Trained and supervised 18 production staff over one year time period.
  • Dairy Aseptic Line successfully commercialization after ramp-up with in 03 months period of time.
  • Used Microsoft Excel to develop inventory tracking spreadsheets.
  • Successfully developed new products in line-up with R&D Team.
  • Achieved 100% plan delivery by completing all tasks with accuracy and efficiency.

Interests

New Technology

Root Cause Analysis

Listening Music

I always listen to music in my free time to meditate and center myself.

Quote

There is a powerful driving force inside every human being that, once unleashed, can make any vision, dream, or desire a reality.
Tony Robbins

Work Preference

Work Type

Full Time

Work Location

On-SiteRemote

Important To Me

Work-life balanceCompany CultureCareer advancement

Timeline

Senior Production Engineer

Parle Agro Pvt. Ltd
12.2020 - 12.2021

Assistant Manager Production

Varun Beverages Limited
12.2018 - 12.2020

Assistant Manager Production

Pigeon India Pvt. Ltd.
06.2017 - 04.2018

Assistant Manager Production

Adama Beverages Ltd.
01.2014 - 01.2017

Technical Engineer

AMUL (Unit of GCMMF Ltd)
03.2013 - 12.2013

Production Engineer

Pearl Drinks Ltd (PEPSI)
01.2009 - 02.2013

Service Engineer

IIGM Pvt. Ltd.
08.2008 - 01.2009

B.Tech. - Mechanical Engineering

Sachdeva Institute of Technology
04.2001 - 04.2008

Production Manager

Britannia industries Ltd.
1 2022 - Current

XII - Maths & Science

JVIC

X - Maths

BPHS
Sachin MittalManager-Production