Santosh Ramchandra Nipane
Krishnanagar
Summary
Maintenance professional with 15 years of experience in machine shop and assembly line maintenance. Expertise in Siemens PLC TI15 programming and robotics applications, resulting in significant productivity improvements and cost reductions. Proficient in implementing safety protocols and managing critical spare parts to ensure operational excellence. Demonstrated ability to develop innovative solutions and enhance processes in both independent and collaborative environments.
Overview
16
16
years of professional experience
Work History
Junior Shop Manager (JSM2)
Cummins India private ltd
Phaltan
04.2018 - Current
- Maintenance of pump testing end of line machines Titan make.
- Oversaw daily breakdowns, maintained records, and prepared RCA and close actions to enhance maintenance KPIV.
- Experience on Siemens PLC S71500- TI15,15.1 Portal (Programming).
- Cognex vision system, familiar with CMES systems installation and troubleshooting.
- Hands on ABB Robots, Universal cobot, Festo gantry system for pick and place applications.
- Directed key projects, achieving improvements in manpower efficiency, quality, cost reduction, energy conservation, and new line installation.
- Prepared monthly MIS data for maintenance and conducted review meetings with management.
- Ensured safety compliance during daily operations by following LOTO policy.
- Maintaining safety documents and facing safety audits.
- Material procurement with maintaining Critical, consumables Spares and maintain budget limits.
- Formed in 1962, the largest entity of Cummins in India, Cummins India Limited is the country’s leading manufacturer of diesel and natural gas engines. Cummins Technologies India Pvt. Ltd. Phaltan was formed in 2008. The entity encompasses eight divisions - Cummins Turbo Technologies, Cummins Emission Solutions, Cummins Business Services, Cummins Fuel Systems India, Cummins Technical Center India, Phaltan Engine Plant, Global Analytics Center (GAC), and Supply Chain Operations (SCO).
Maintenance Department
MUTHA ENGG. PVT. LTD.
03.2012 - 04.2018
- Maintenance of HMC Machines DOOSAN (NHM 6300) Fanuc c.
- Maintenance of VMC Machines (BFW)(ACE) (AMS)MCV 400,450(FANUC), CNC Machines super jobber Fanuc & Siemens control.
- Performed maintenance on special purpose machines to ensure optimal operation for drilling and grooving tasks.
- Oversaw functionality of centralized coolant system to maintain utility services and support uninterrupted production.
- Supported operations at TS 16949-certified manufacturer of CI casting and SG iron for automobile industries, collaborating with major clients including Bajaj Auto Ltd and Mahindra & Mahindra across five plants in Satara.
Maintenance Department
TURBO GEARS INDIA PVT LTD (CARRARO)
01.2011 - 12.2011
- Maintained gear shaping and hobbing machines including Lorenz LS-150 & 420, Liebherr LC 180, LC300, LC380 using Siemens control to ensure operational readiness.
- Maintenance of VMC Machines
- Performed maintenance on various internal and external grinding machines including PMT FIG-600 & FIGE100 (Fanuc control), Reischauer RZ301, and Samputensili RS375 to maintain precision and reliability.
- Maintenance of CNC turning machine Of LMW Pilatus-25. Working with Fanuc control.
- Supplied utility services for DG sets and air compressors.
- Maintenance of forklifts & material movement equipment.
- Conducted maintenance on air handling units to sustain optimal operational performance and reliability.
- TURBO GEARS IND (Pvt.) Ltd (MICD Ranjangaon) is the MNC of CARRARO Group of Companies. I am working in the Maintenance Department (Machine & Heat Treatment Shop) as a team member. Turbo gear is an ISO/TS 16949 certified company.
Maintenance Department
CYCLO Transmissions LTD
Satara
05.2010 - 12.2010
- Electrical & Mechanical Maintenance
- Performed maintenance on 5T and 15T cranes and utility services to ensure operational reliability.
- Supported maintenance operations for Cyclo transmissions, a leading gearbox manufacturer in Satara.
- Operated CNC and VMC machines to produce high-quality components.
- Lathe & hobbing, shaping machine.
Education
Diploma - MSBTE
Industrial Electronic
01-2010
Skills
- Safety compliance and LOTO
- Siemens PLC programming
- Machine shop maintenance
- Vision system troubleshooting
- Robot maintenance
- Gantry system maintenance
- CMES integration and troubleshooting
- Inventory management
- Microsoft Office proficiency
- Data analysis
Personal Information
- Date of Birth: 07/31/87
- Gender: Male
- Nationality: Indian
- Religion: Hindu
Languages
- English
- Hindi
- Marathi
Profile Snapshot
- A competent professional with 15+ years of experience in the field of Machine Maintenance
- Presently associated with Cummins India private limited Phaltan.
- A thorough professional with a proactive attitude, capable of thinking in and out of the box, generating new ideas and consistently striving for improvement.
- Hands-on experience of various problem-solving techniques for (CNC, VMC, HMC) + Assembly maintenance PLC programming and automation equipment.
- Bright to work independently as well as in a team to accomplish company goals.
Personality Traits
- Good Communication and interpersonal skills.
- Self – Confidant and a quick learner.
- Punctual, Sincere & Hard working.
- I have Eagerness to do Work in a team.
- Politeness & obedience dot the authorities.
Hobbies and Interests
- Interacting with new people.
- Listening Music.
Disclaimer
I wish to state that if I am given the opportunity of serving in your esteemed organization, I shall always be my aim to give you entire satisfaction in the discharge of duties entrusted to me. I hereby declare that the information provided above is true and correct to the best of my knowledge and belief.
Languages
English
Proficient (C2)
C2
Marathi
Native
Native
Hindi
Proficient (C2)
C2
Timeline
Junior Shop Manager (JSM2)
Cummins India private ltd
04.2018 - Current
Maintenance Department
MUTHA ENGG. PVT. LTD.
03.2012 - 04.2018
Maintenance Department
TURBO GEARS INDIA PVT LTD (CARRARO)
01.2011 - 12.2011
Maintenance Department
CYCLO Transmissions LTD
05.2010 - 12.2010
Diploma - MSBTE
Industrial Electronic