Sachin Rajput

SAP Production Planning & Supply Chain Consultant

• Delivered 2 End to End implementation and 5 Rollout & Support Projects on S4 Hana on Prem & Cloud.
• Engaged in pre-sales activities and multiple POCs for clients on RISE with SAP HANA Private Cloud Edition.
• Worked on Time series Integration with ePPDS for the synchronized planning.
• Experience in CI-DS to map field in order to run complex scenarios like Subcontracting in IBP
• Configured SAP Cloud for executing end-to-end production planning scenarios.
• Expertise in Process, Repetitive, and Discrete Manufacturing with MTO, MTS, and ETO scenarios.
• Developed a Shop Floor Navigator tool for daily production confirmations.
• Delivered time-series integration with SAP ePPDS for synchronized planning in a pharmaceutical company.
• Implemented key functionalities, including:Predictive MRP, Monitor Material Coverage, MRP Situation Analysis, Engineering Change Number Workflow.
  Manage Production Orders Fiori Application.
  Production Planning and Detailed Scheduling (PPDS).
  Push Production Based on Alerts.
  Planning with Shelf Life and Block Planning.
  Customized Heuristics for ePPDS to optimize planning results.
  
• Worked on SAP S/4HANA (On-Premises & Public Cloud) with Fiori-based UI.
• Implemented XYZ/ABC segmentation for inventory management based on revenue and volatility.
• Designed and optimized supply chain strategies, including: Inventory Optimization.
  Best S&OP practices for constrained planning.
  Time-series-based demand planning with charts and analytics.
  Integration with SAP S/4HANA for demand transfer via CPI-DS.
  
• Implemented Aftermarket Scenarios, including Contract Management, Service Notifications, Service Orders, Warranty Claims, and FSM.
• Led SAP PM (Plant Maintenance) rollout for Corrective, Preventive, Breakdown, Calibration, and Operational Maintenance.
• Experience with DDMRP in both SAP S/4HANA and IBP.

Clients: Morgan Foods, LMI Aerospace, Moog Aerospace & Defense, HAL, Thai Usui, JRAT & Energy Solution, MBLI, Organon, Elanco.

SAP Production Planning & Quality Management Consultant Key SAP Integrations & Functional Expertise Project Experience Clients

• Configured and implemented Production Planning (PP) and Quality Management (QM) processes in SAP.
• Integrated SAP MII and SAP S/4HANA for production confirmation.
• Uploaded Master Data using tools like LTMC & LTMOM.
• Integrated SAP IS-Oil for production calculation using the MQC interface.
• Led high-level integration of Quality modules with third-party systems like ABB and Historical.
• Hands-on experience in Process, Repetitive, and Discrete Manufacturing scenarios.
• Worked on SAP S/4HANA 1909, integrating barcode technology for enhanced tracking.
• Implemented Collective Order functionality for an FMCG company.
• Developed multiple OEE (Overall Equipment Effectiveness) and OE (Operational Efficiency) reports, factoring in various loss types.
• Prepared Business Process Documents (BPDs) and User Manuals for end-user training and support.
• SAP PP-MM Integration: Goods movement, backflushing, automatic goods receipt, STO process, reservations, production orders, planning, purchase requisitions, MRP process, sub-contracting, and external operations.
• SAP PP-CO & PP-SD Integration: Costing, demand management, and order-to-production workflows.
• SAP Ariba-QM Integration: Enabled automatic supplier notifications for defect management.
• Data Migration Expertise: Experience with BDC, LSMW, LTMC, and LTMOM.
• Shop Floor Control & Execution: Extensive experience in MTO & MTS industries, including real-time Shop Floor Control mapping in the automobile industry.
• Production Planning & Capacity Management: Configured Master Data, Material Requirement Planning (MRP), Capacity Planning, and Shop Floor Control.
• Go-Live & Post-Implementation Support: Conducted User Training, Master Data Uploads, Cutover Activities, and Hypercare support.
• Provided knowledge transfer (KT) sessions to new associates on status reporting and daily monitoring reports.
• Worked as an SAP PP Consultant to map Planning & Execution Processes for a leading manufacturing sector organization with four plants across India.
• Integrated PP with MM and CO for seamless goods movement and cost tracking.

Emirates National Oil Company, Haldiram’s India Pvt. Ltd., Munjal Kiriu, Honda Cars Private Limited.

SAP PP/QM Consultant – Implementation & Rollout Expertise Key Configurations & Functional Expertise Testing & Authorization Management SAP PP-MM Integration Expertise Go-Live & Post-Implementation Support

• Led SAP PP/QM rollouts for new plants, ensuring seamless system adoption.
• Handled error resolution and provided end-user training to minimize post-Go-Live issues.
• Developed user training manuals and conducted hands-on training sessions to ensure smooth transition and user proficiency.
• Evaluated business scenarios as per user requirements and configured PP/QM module parameters accordingly.
• Strong integration expertise with MM, SD, CO, and FI modules.
• Master Data Management: Created and maintained BOMs, Routings, Configuration Profiles, and Quality Plans.
• Variant Configuration (KMAT):Configured Super BOM, Super Routing, Variant Class, Characteristics, and Characteristic Values.
  Assigned Object Dependencies, Preconditions, Actions, Selection Conditions, Constraints, and Procedures to configuration profiles.
  
• Production & MRP Configurations:Set up PP-MRP processes, Production Orders, Process Orders, Classification, Batch Management, Capacity Planning, and Demand Management.
  Configured Routing Determination, MRP Plant Parameters, MRP Groups, MRP Types, Lot Size Calculation, Planned Orders, and Movement Types.
  Implemented Production Scheduling Profiles, Production Order Types, Automatic Purchase Requisitions (PRs) from MRP, and Goods Movements.
  
• Costing & Reporting:Configured and evaluated cost centers, mapped them with work centers, and carried out product costing for semi-finished, finished, and co-products.
  Collaborated with technical consultants to develop custom Z-reports for better data analysis.
  Created multiple reports in partnership with the ABAP development team.
  
• Planned and executed SAP PP/QM testing activities, identifying and resolving issues through rigorous testing cycles.
• Ensured user authorizations aligned with assigned roles to maintain data security and compliance.
• Configured PP-MM integration covering:Goods Movement, Backflushing, Automatic Goods Receipt, STO Process, Reservations, Production Orders, Planning, Purchase Requisitions, MRP Process, Sub-contracting, External Operations, and Operational Outsourcing.
  
• Provided comprehensive end-user training, ensuring minimal document reversals or cancellations after Go-Live.
• Led cutover activities, data migration, and hypercare support to facilitate a seamless transition.

SAP PP Consultant – Production & MRP Expertise SAP PP-MM Integration & Reporting

• Configured all necessary SAP PP parameters to optimize production processes.
• Uploaded master data using LSMW & BDC for seamless data migration.
• Successfully executed MRP in a Make-to-Stock (MTS) scenario, ensuring efficient material planning.
• Worked on SAP S/4HANA 1510, configuring and optimizing production workflows.
• Developed Production Profiles for the automation of Production Orders, improving operational efficiency.
• Prepared Business Process Documents (BPDs) and User Manuals for end-user support and training.
• Configured PP-MM integration, covering:Goods Movement, Backflushing, Automatic Goods Receipt, STO Process, Reservations, Production Orders, Planning, Purchase Requisitions, MRP Process, Sub-contracting, External Operations, and Operational Outsourcing.
  
• Collaborated with the ABAP development team to design and implement custom reports for enhanced production insights.