Sachin Saini

Working as Head of Department for QA & QMS , Responsible for Overall Quality of Automotive Wires , Cable & Wiring Harness.

• Implement & Adhere QMS requirement (IATF 16949)
• Increased customer satisfaction levels by developing targeted strategies to address client concerns effectively.
• Conducted System & MFG audits annually to keep store presentable and functional.
• Implemented new systems for tracking key performance indicators, resulting in improved decision-making capabilities.
• Supervised day-to-day operations to meet performance, quality and service expectations.

Former Engineer, Band-G, Plant Quality - Injection Molding section

• Customer complaint & Internal rejection control.
• Conducted quality assurance tests, identifying areas of improvement for product optimization.
• Enhanced product quality by implementing comprehensive QA processes and procedures.
• Documented and developed procedures .
• Mentored junior staff members in best practices for quality management, contributing to overall team growth and development.
• Reduced defects in products by conducting thorough inspections and identifying areas for improvement.

Former Senior Engineer (HOD QA & QMS -Wiring Harness division)

• Investigated customer complaints and performed corrective actions to resolve quality issues.
• Performed root cause analysis to identify and resolve quality issues and defects
• Continuous improvement: Basic Hygiene, Quality Circle. 5S, Kaizen & Poke-Yoke, Six sigma project, Root cause
  analysis, Quality Circle, & 7QC tools.
• Improved customer satisfaction ratings through meticulous attention to detail and consistent quality control measures.
• Monitored staff organization and suggested improvements to daily functionality.
• Implementation of Quality Management System (QMS). Customer audit, IATF/EMS certification audit & internal audits.
• APQP, New product development & PPAP submission.
• Process flow diagram, Control plan & PFMEA preparation, SPC & MSA Study.
• Supplier evaluation & Vendor performance rating.
• Preparation of Daily MIS, weekly & monthly meeting presentation
• ISO14001 & SOC compliance

Former Senior Engineer in Motherson Sumi Electric Wires

(A Division of Motherson Sumi System Ltd) Wire manufacturing division at Noida U.P. & Pithampur-M.P

• Implementation of Quality Management System (QMS).
• Customer audit, IATF/EMS certification audit & internal audits.
• Documentation related to QA & MR (IATF16949, EHS & OHSAS)
• Internal Auditor ISO9001 & IATF16949, Process audit & Product audit
• Continual Improvement Basic Hygiene, Quality Circle. 5S, Kaizen & Poke-Yoke.
• Customer complaint & Warranty Issue handling (8-D Preparation & Submission)
• Testing as per product standard (ISO/JASO/JIS/DIN/ES/ Customer etc.)
• Non-Conforming & Internal PPM Control/Analysis.
• BOM Generation & Costing activity.
• SAP - QM Module work.
• Problem solving & Continuous improvement: Six sigma project, Root cause analysis, Quality Circle, & 7QC tools.
• Control of External Origin Document (International, Customer, Product & Inspection Standard)
• Process flow diagram, Control plan & PFMEA preparation.
• MSA & SPC Study.
• Supplier evaluation & Vendor performance rating.
• Quality Supervising which includes manpower handling, Incoming inspection, inline
  quality inspection, final inspection, Line Acceptance, Monitoring of
  measuring equipment’s & Periodic Inspector certification
• Preparation of Daily MIS, weekly & monthly meeting presentation.
• International Material Data System (IMDS) preparation
• Calibration activity.
• SOCS- ELV/Rohs ,Reach & POP Compliance..