Senior management professional, bringing strategic leadership and operational excellence to drive organizational success. Skilled in project management, team collaboration, and process optimization with keen focus on achieving results. Adept at navigating complex challenges, fostering a culture of accountability, and adapting to evolving business needs. Known for strong decision-making, effective communication, and building high-performing teams.
A rigorous, task-driven professional with substantial experience of over 23+ years in Manufacturing Operations +Manufacturing Engineering, primarily in the Automobile industry (Machining & Assembly Processes).
Comprehensive exposure and knowledge in Gear Grinding process Proven track of achieving the quality level DIN 5 & 6
Experienced in Grinding process
In-depth knowledge in Gear cutting process /Machining process
Work History
Senior Manager - Manufacturing
9 MonthsSenior Manager - Manufacturing
4 Years 8 MonthsManager
4 Years- Apr'17 – Apr'21
Deputy Manager
2 Years 9 Months- Jul'14 – Apr'17
Senior Engineer
2 Years- Apr'10 – Apr'12
Engineer
3 Years 6 Months- Oct'06 – Apr'10
Junior Engineer
3 YearsEducation
BE - Mechanical Engineering
Diploma - Mechanical Engineering
Skills
Accomplishments
- Boosted the productivity in shaping by double stacking the ring gear in shaping operation; reduced the cycle time from 15 minutes to 10 minutes & increased production from 10000nos/month to 140000nos/month
- Enhanced productivity by installation of the power clamping chuck in ring gear shaping, eliminated manual clamping & unclamping & increased the productivity by 10% in 15 no’s of machine 5300/month ring gear increase
- Augmented production in gear grinding by using higher cutting speed wheel from 43m/sec to 63m/sec.3000nos/month qty increase from gear grinding.
- Effectively reduced generation of grinding sludge from 2.86t to 1.5t by implementing dry sludge separator, thereby achieving cost savings worth 8.64lakh/yearly
- Proficiently reduced the tooling cost by developing new own design, thereby achieving yearly saving worth 16.2lakh/yearly
- Secured quality parameter in grinding/gear shaping process – single chuck cutting introduced on various components.
- Eliminated Gear deburring by implementing deburring mechanism during Gear cutting operation.
- Minimized quality problems in assemblies by implementing single piece flow
- Effectively machine reconditioning(like 15T Broaching/CNC Grinding/Hobbing/shaping/External grinding).
Certification
- Metal Cutting Technology from Sandvik
- Mazak CNC Programming from Mazak
- CNC Programming from Fanuc
- The Pregame for Kaizen Facility in Japan
Languages
Timeline
Senior Manager - Manufacturing
Senior Manager - Manufacturing
Manager
Deputy Manager
Senior Engineer
Engineer
Junior Engineer
Board of Technical Education, Bangalore
VTU
INDUSTRIAL EXPOSURE
- Mitsubishi Heavy Industry- Ritto Japan in 2014 for Gear Hobbing Machines Selection
- Burri Werkzeugmaschinen - Rottwell Germany in 2016 for Gear Grinding Machine Selection
- Mitsubishi Heavy Industry- Ritto Japan in 2017 for Gear Shaping Machines Selection
- Burri Werkzeugmaschinen - Rottwell Germany in 2018 for Gear Grinding Machine Selection
- Gleason - Germany - Went in 2019 for Power Skiving Machine Selection
- PMT Pune & Micromatic for Machines Selection
Personal Information
- Title: SENIOR MANAGER -MANUFACTURING
- Date of Birth: 1985-01-31