Sachin Zambre

Software Developer with 3.8 years of experience specializing in back-end development, database optimization, and scalable application design, with hands-on experience in Manufacturing Execution Systems (MES) for industrial automation. Proficient in ASP.NET Core, MVC, C#, multithreading, SQL Server, and RESTful APIs, along with PLC communication using Modbus TCP/IP and OPC services, and asynchronous system design using Redis Cache and RabbitMQ. Known for delivering high-performance solutions, improving operational efficiency, and collaborating effectively within Agile teams. Passionate about leveraging technology to solve complex problems and enhance user experiences.

PROJECTS

Golde - MES Project

• Worked on a Manufacturing Execution System (MES) to digitize and streamline shop-floor operations across Warming, Priming, Curing, Encapsulation, Bending, Sealing, Rework, and Firewall zones.
• Built backend services using ASP.NET Core and C# to handle real-time production flow, trolley movement, and barcode-based validation. Integrated machines and PLCs using Modbus TCP/IP, Siemens S7 communication, and OPC Server for live status monitoring, parameter tracking, and production data capture.
• Implemented FIFO logic, production planning, alarms, and end-to-end traceability to ensure smooth, compliant, and reliable manufacturing operations. Collaborated closely with automation, PLC, and LabVIEW teams to align software functionality with actual plant processes.

Jayshree - MES Project

• Developed a production workflow system for validating and tracking part scanning across multiple stations.
• Automated the activation and initialization of production workflows for seamless execution.
• Designed robust validation mechanisms to ensure correct sequence, station accuracy, and duplicate scan prevention.
• Engineered a system to generate unique production cycle numbers for improved traceability.
• Implemented transaction logging to ensure process integrity and operational visibility.
• Managed sequential processing of parent and child parts to ensure smooth workflow execution.
• Built logic for station transitions, enabling efficient workflow progression and validation at each stage.
• Ensured compliance with specific production requirements through rigorous testing and optimization.

Ballooning Project

• Collected and processed extensive data, designing comprehensive inspection plans using E Plan integrated with C# and .NET Core technologies.
• Implemented robust data storage solutions in SQL Server, optimizing data retrieval and management efficiency.
• Developed and deployed Statistical Process Control (SPC) systems to ensure quality assurance and process improvement.
• Engineered efficient stored procedures to streamline inspection processes, enhancing operational agility and accuracy.

Railways Inspection System

• Led the development of Statistical Process Control (SPC) systems for continuous quality monitoring in railway operations.
• Engineered high-performance data pipelines for processing extensive inspection data, improving retrieval speed and accuracy.
• Developed SQL Server-based solutions to manage and optimize the storage of large-scale inspection records.
• Collaborated with the inspection team to design detailed inspection plans in E-Plan tailored for railway safety and compliance.
• Enhanced operational agility by automating the inspection approval process, ensuring timely reportingand resolution of issues.

Tata Motors Quality Control Project

• Led a successful quality control initiative for Tata Motors, leveraging Microsoft SQL for robust database management and QDAS for backend operations.
• Orchestrated the end-to-end development of a SaaS-based application for real-time delivery tracking, management, and analytics.
• Designed and implemented custom APIs to seamlessly integrate with user applications, enhancing overall system functionality and user experience.
• Implemented Agile software development methodologies, specifically Scrum, ensuring rapid iterations and on-time project delivery.
• Configured and deployed the application on client servers, ensuring seamless integration and optimal functionality across platforms.