Sadam Beg

• Handling overall activities, implementing effective techniques to bring efficiency in operations, improve quality standards, and achieve maximum cost savings.
• Provided guidance and support to junior staff members on daily tasks, projects, and objectives to improve output.
• Coordinated with other departments to ensure smooth flow of operations.
• Implemented new procedures or systems to improve efficiency within the organization.
• Rejection improvement activity in production and Process.
• PMR activity monitoring (New paint trial, Paint loading, Paint line cleaning, tank cleaning, Filter trial, Safety & audit preparation).
• Planning and ensuring Robot, Booth, Spot repair, and Oven weekly activity with respective supervisor.
• Ensuring Robot, Booth, Power wash, Oven cleaning activity.
• Robot teaching and parameter modification according to line issues.
• Jig maintenance and Development
• Maintaining necessary records in compliance with MSES, TS16949, ISO 14000, and OHSAS 18001 standards.
• New Product development acidity
• Shade development activity in house with customer.
• Safety audit at paint shop all area
• Improvement in product and process quality through suppliers and contractors
• DPU reduction activity in robot application process.
• Analysis offline defects with trails.
• Proper monitoring the line and fine tuning for best results
• Motivation to team for current issues and future
• Analysis shifts down time and taking proper action to reduce the down time

Conformation of process, equipment and manpower cycle.

• Manpower allocation, according to the production plan, in the Top coat.
• Taking daily shift starting meeting for daily line issues (Organization, quality, Productivity, Safety).
• Analyzed complex problems and formulated creative solutions at top coat.
• Process audit at Paint shop with supplier and Respective CFT.
• Leading and guiding the team to achieve the KPI target.
• Yeskawa robot teaching (Interior & Exterior).
• Robot parameters modification according to line issues, customer requirement.
• DPU reduction activity: robot and manual paint application.
• Motivating team for Safety, Productivity, Quality, and CI.
• Analysis TC downtime and taking proper action to reduce the downtime.
• Confirmation of booth, robot, painting gun, and coveralls cleaning.
• Consumables monitoring for manual and robot.
• Involve in new project and trials for shade matching at TC.
• Maintaining product and process quality, executing analysis, and taking corrective action for defects during production, etc.
• Attending the production and Quality Review meetings.
• Prepare the weekly and monthly Top Ten Defects and Taken Action Plan.
• Identify and Implementation of Training for team members.
• Responsible for shutdown activities at top coat.
• Daily PMR paint testing monitoring for best result.

• Playing role as Team leader in Paint shop (Top coat)
• Looking the Paint shop Top Coat line of volks wagon India Ltd.Pune
• Proper monitoring the line and fine tuning for best results
• Proper diagnosis of quality line issue and ability to take quick countermeasures
• Troubleshooting regarding Cissing/crater, Dust, orange peel, Mottling, Pinholes, Solvent popping, Spitting Etc
• Maintaining product & process quality, executing analysis and taking corrective action for defects during production, etc
• Attending the production and Quality Review meetings
• Prepare the weekly and monthly Top ten defects & Taken action Plan
• Identify and Implementation of Training for team members
• Preparation of TPM Documentation
• Monitoring and maintain the base coat and clear coat booth material cost
• Responsible for Shut down Activities
• Responsible for Production and Process monitoring of Top coat booth and Robot painting Line
• Daily PMR paint Testing to ensure process parameter

• Monitoring daily morning meeting for in house rejection, Why-Why analysis for the same in the war room
• Man power Allocation/handling in paint shop
• Working on six sigma
• Data collection from final inspection for defects analyses
• Conducting NCM meeting on daily basis
• Solving the problem by implementing Corrective and Preventive action for issue
• Ensuring smooth functioning of PDI, Daily product audit, master audit & Yard audit
• Coordinator for off line issue/problems
• Handling CED& powder coat process parameters
• Handling plastic spray painting parameters
• Involving in trials
• Attending customer complaints (Vehicle) daily
• Solving issue by taken different projects
• Powder coat, CED coat &liquid Rework part handling
• Involved in new projects
• Analysis & reduction of incoming &line defects rejection with the help of Pareto analysis, cause & effect diagram
• Coordinator for internal suppliers (engine & transmission Factories) & various department
• Team handling& situation handling in paint shop