Sadashiv Savardekar

• Led project activities for designing and implementing manufacturing processes aligned with product specifications and safety requirements.
• Optimized layout planning to enhance area utilization and workflow efficiency.
• Managed investment planning based on volume forecasts and new product introductions.
• Executed new equipment installations and handover procedures, minimizing downtime during integration.
• Conducted capacity planning based on volume forecasts to ensure production readiness.
• Performed make-or-buy analysis to evaluate cost-effective sourcing strategies.
• Implemented continuous process improvements for optimization and cost reduction.
• Developed routing updates focused on process enhancements and cost calculations.

Project Handled:

Inserted-type thread milling cutter deployed for thread milling operation.

Inserted type hobbing cutter deployed for hobbing operation.

Slew drive case project.

Process optimization in gearbox case machining.

• Implementing quality standards & internal control plans for manufacturing operations of equipment as well as standard products ensuring accomplishment of business goal.
• Day-to-day planning of work and machine loading as per monthly production targets.
• Project on techniques of tool cost reduction, cycle time reduction by using new Tooling, Jigs and Fixtures.
• Process Improvements like Hobbing, grinding, shaping.
• Development & manage of Multi skill operator and Allocation, Utilization of Manpower to machines by skill.
• Projects Handled:
• Inserted type Gashing cutter developed for heavy modules railway gears and pinions on Hobbing machine.
• Dry hobbing operation with gashing cutter for heavy module gears to reduce cutting oil cost.
• Double gear hobbing operation completed with gashing cutter for reduce cycle time.
• Successfully hobbing & profile grinding operation done for double helical gears.
• Common fixture developed on Helix-400 profile grinding machine for gears.
• Productivity increased by 25% on bottle neck Helix-400 machines by applying TPM activity.
• Development of NEPC, PIONEER & SIVA, IGB components for profile grinding operation with DIN2 quality requirements.
• Using module wise common hobs for Industrial gear boxes.
• Reward: Gold trophy for Double helical teeth grinding operation at NCQC
• Gold trophy for Double gear hobbing operation at NCQC
• 13 best kaizen awards
• Team reward for first double helical gear operation
• Team reward for cost saving project

• Worked as Trainee Engineer in Production Dept.
• Involved in TPM & Kaizens Productivity improvement