Knowledgeable professional with Mechanical Aptitude with Over 13 years of Experience in the Field of Construction and Quality Assurance and Quality Control, Reviewing and Preparation of Quality Control Procedures (QCP), Inspection test plans (ITP),Construction Method of Statements (CMS),inspection of HVAC (Refrigeration piping and chiller piping) Fire Fighting pumps, sprinkler system, Novec system, Foam system, Plumbing HWS/CWS Piping, Water Pumps/Tank/Valves, Piping (U/G and A/G), NDT, Material Receiving Inspection, Fit-up and welding inspection and NDE for the weld joints, Hydro testing for the Pipe lines, Pipe supports.
Supervision of erections, installation and inspection for the HVAC Ducting and Plumbing/ infrastructure Piping, Pre-fabrication activities of piping systems, Critical pipe supports, Special pipe supports, Material traceability, dimensional checking, involved in heat treatment, Non-destructive activities, Line checks prior to hydro testing, Mechanical completion check activities etc.,
Overview
13
13
years of professional experience
4
4
years of post-secondary education
5
5
Certifications
4
4
Languages
Work History
Lead HVAC & Piping QA/QC
SABIC Engineering & Project Management (E&PM).
Al-Jubail, Riyadh & Yanbu, KSA
04.2012 - 12.2020
Executing Quality Control activities on site in accordance with approved ITP and Quality Control procedure and attending inspection, surveillance and frequent monitoring for all activities in compliance with IFC drawing (Issued for Construction), Construction method statements, project Specifications and Engineering Standards. To study design drawing and documents in accordance with Project Specification and required Standard code of practice.
Attending Technical meetings, Coordination with Electrical, architectural and structural Engineers
Review and approval of Shop drawing of HVAC, Plumbing, Firefighting.
Review and approval of Material Transmittal and Material Inspection as per approved material submittal.
Inspection and approval of Inspection Request for Mechanical systems.
Review of Testing and Commissioning of all Mechanical Systems and As-Built Drawings.
Material inspection for UPVC Pipe, coupling, adaptor, solvent cement, PVC equal tee, tee reducer, elbows, RTR pipe elbow and caps as per material approval and meeting with SABIC specifications.
Do Site Surveillance Report (SSR) and Non-Conformance Reports (NCR) and raise concerns to contractor for immediate corrective action. Informing contractor and discuss with construction in case there are violations seen during site surveillance or after Inspections.
Witness the SAT 1 & 2 inspection for the toilet pods, and preparing the inspection report and punch list preparation, Witness of gravity and Hydro Testing.
Installation of HVAC systems consisting of ZAMIL Package Unit (3x 60 TR Capacity), AHU & FCU.
Implementation of international codes such as ASHRAE Health care facilities, UPC, NFPA, SMACNA etc.…
Installation of Sprinkler, Dry powder, CO2, FM-200 System and Foam system in generator room.
Controlling quality of materials delivered to site as per approved submittals and supplier.
Inspection and monitoring site activities in accordance with specs/drawings and statutory regulations.
Reviewing & approving the welding procedure specifications (WPS) according to ASME Section IX.
Carrying out Welder qualification test (WQT) as per approved WPS and PQR.
Coordinating with all the NDT Activities such as RT, UT, MPT, DPT, & PMI.
Carrying out regular QA/QC activities on painting and protective coating inspection for pipes, (surface preparation, surface profile, primer, intermediate, final coat, touch up and holiday test).
Executes the specific inspections on materials, equipment, construction & installation activities on site. Witness Welder Qualification Test / Review WPS and PQR / Review Weld Map / Review Fit-Up Report / Review Visual / Welding report / Review NDE Report NDE Clearance and Traceability / Review Material Traceability / Material Receiving Report etc.
Review of Hydro Test Packages, Line checking and Punch Listing, Witness of Hydro test and Pneumatic test of piping systems, bolt torque and Reinstatement of piping system after Hydro test.
Certifying monthly invoices as per actual work progress on site and BOQ.
Inspection and monitoring ongoing testing and commissioning.
Observation of construction works as per work schedule requirements.
Attending Weekly Progress Meetings with Client and Contractors.
Deliver all necessary manuals, warranties, as-built and training to client. Manage contractor closeout and punch list process.
Piping QA/QC Engineer.
JGC Arabia.
Rabigh,KSA
03.2011 - 05.2011
Executing Quality Control activities on site in accordance with approved ITP and Quality Control procedure and attending inspection, surveillance and frequent monitoring for all activities in compliance with IFC drawing (Issued for Construction), Construction method statements, project Specifications and Engineering Standards.
Execute specific inspections on materials, equipment, construction & installation activities on site. Witness Welder Qualification Test / Review WPS and PQR / Review Weld Map / Review Fit-Up Report / Review Visual / Welding report / Review NDE Report NDE Clearance and Traceability / Review Material Traceability / Material Receiving Report etc.
Materials inspection such as Pipes, fittings, valves, plates, supports etc., Sub-assemblies as per approved IFC drawings.
Monitoring and surveillance for prefabrication works by contractor including inspection of incoming materials, material handling, Post weld heat treatment (PWHT) for Welding joints, PMI (Positive material identification), reinforced pad inspection and testing, Orientation and Flush grinding of orifice flanges, assure that all activities has being inspected and recorded.
Witnessing Golden Weld joints and NDT activities during turnaround, Witness fit-up inspection before welding for root gap, root face and bevel preparation as per WPS, Selecting joints for Radiography percent based on line class, welder performance.
Review of Hydro Test Packages, Line checking and Punch Listing, Witness of Hydro test and Pneumatic test of piping systems, bolt torque and Reinstatement of piping system after Hydro test.
Witness the Pressure test (hydro, pneumatic) according to piping line class and their test limit and required pressure along with P&ID and IFC drawings.
QA/QC Inspector
ANABEEB (Arabian Pipeline & Services Co. Ltd).
Al-Jubail & Yanbu, KSA.
03.2010 - 03.2011
QA/QC activities, QC plan, Plant Shut down Inspections, Hydro Test Inspection, QC dossier Preparation.
Static Equipment Inspection of Heat Exchanger, Tanks, Vessels and Columns.
Internal & External inspection carried out on heat exchangers, vessels, Column and tank.
Shut down activities (material plan for availability during shutdown, blind list, hydro test package arrangement for materials, and tagging and identification of equipment).Pre cleaning inspection, post Cleaning inspection and hydro testing.
Pre-inspection, post-inspection, Hydro testing of new piping and heat exchanger for both (shell side and tube side), bolt torque, box-up after all inspection approved by client.
Mechanical Engineer (Tank Inspector)
DOOSAN
Al Jubail, KSA
02.2009 - 01.2010
Executes the specific inspections on materials, equipment, construction & installation activities on site. Witness Welder Qualification Test / Review WPS and PQR / Review Weld Map / Review Fit-Up Report / Review Visual / Welding report / Review NDE Report NDE Clearance and Traceability / Review Material Traceability / Material Receiving Report etc.
Do Site Surveillance Report (SSR) and Non-Conformance Reports (NCR) and raise concerns to contractor for immediate corrective action. Informing contractor and discuss with construction in case there are violations seen during site surveillance or after Inspections.
Carrying out regular QA/QC activities on Bottom plates and annular plates welding joints inspection shell to shell fit-up inspection, alignment inspection, shell to roof annular inspection, roof nozzle inspection, internal piping inspection & Sump inspection.
Carrying out regular QA/QC activities on painting and protective coating inspection for pipes, (surface preparation, surface profile, primer, intermediate, final coat, touch up and holiday test).
Review of Hydro Test Packages, Line checking and Punch Listing, Witness of Hydro test and Pneumatic test of piping systems, bolt torque and Reinstatement of piping system after Hydro test.
Witness the Pressure test (hydro, pneumatic & vacuum) according to piping line class and their test limit and required pressure along with P&ID and IFC drawings.
Graduate Trainee Engineer(GTE)
L&T (Larsen and Turbo).
Gujarat, India
03.2008 - 12.2009
Monitoring and witness shop and field fabrication such as dimensional, alignment and marking, fit - up and weld visual as per (IFC) issues for construction drawings.
Material receiving inspection of pipes, fittings, gaskets, valves, flanges, stud bolts in compliance to material list, mill certificates, test reports and correct, material specification.
Perform inspection with EPC and Client, monitoring site activities (Pre-Fabrication, Welding, NDT, Coating and Painting) in accordance with Projects specifications and standard.
Conducting fit-up inspection, welding inspection and preparing of fit-up and welding report on daily basis for fabrication and site construction activities and updating daily fit-up and welding reports.
Preparing of Hydro Test Packages for Line checking and Punch Listing with client, attending Inspection for hydro testing of above ground and pneumatic testing for reinforcement pad of piping systems, bolt torque, Line flushing, air blowing, and Reinstatement of piping system, Preparation of as-built drawings.
Underground Piping for RTR piping spools fabrication, installation, Piping internal cleanliness verification and pipe support installation, line check, punch clearance, gravity testing and reinstatement.
Education
Bachelor of Science - Mechanical Engineering
Jawaharlal Nehru Technological University
Telangana, India
09.2003 - 02.2008
Skills
Quality Control/Quality Assurance
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Certification
Six Sigma Yellow Belt
Software
MS Office
Interests
Watch Football, Cricket & drama series
Additional Information
Holding both Saudi Arab and Indian License
Timeline
Radiographic Testing (RT).
03-2023
Liquid Penetrate Testing (PT)
03-2023
Magnetic Particles Testing (MT).
03-2023
Ultra-Sonic Testing (UT).
03-2023
Six Sigma Yellow Belt
09-2020
Lead HVAC & Piping QA/QC
SABIC Engineering & Project Management (E&PM).
04.2012 - 12.2020
Piping QA/QC Engineer.
JGC Arabia.
03.2011 - 05.2011
QA/QC Inspector
ANABEEB (Arabian Pipeline & Services Co. Ltd).
03.2010 - 03.2011
Mechanical Engineer (Tank Inspector)
DOOSAN
02.2009 - 01.2010
Graduate Trainee Engineer(GTE)
L&T (Larsen and Turbo).
03.2008 - 12.2009
Bachelor of Science - Mechanical Engineering
Jawaharlal Nehru Technological University
09.2003 - 02.2008
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