Sagar Bharat Tambe
Bhosari
Summary
A dynamic professional with fourteen and half Years of experience in robotics programming as well as in BIW maintenance. Well versed in managing operations involving resource planning, in-process inspection, team building, design & development, and co-ordination with internal department. Proficient in managing erection & commissioning of various equipment’s and maintenance of the same for reducing breakdown / downtime & enhancing operational effectiveness of equipment. Demonstrated abilities in working on maintenance initiatives, thereby bringing down equipment breakdown & achieving annual costs savings. Adept in developing quality systems, machine maintenance and executing new projects. Excellent interpersonal & negotiation skills with strong problem solving & organizational abilities.
Overview
17
17
years of professional experience
1
1
Certification
Work History
Deputy Manager
Mahindra & Mahindra
Chakan
11.2022 - Current
- Operations & Maintenance
- Day to day activity on Rockwell RSlogix5000 and RS logix500 software for logical programming, Modification and troubleshooting of lift application, Conveyors, Turn table, Transfer car, EMS, MES, Robot interfacing logic and Fault finding and Messaging between two PLC on Ethernet
- Work on communication protocol such as Device net , Ethernet, profinet Ethernet IO for module installation, Configuration, IO mapping, uploading and downloading the program and troubleshooting
- Work on Rockwell AB HMI for its programming, screen developing, fault finding, and firmware updatation using Factory talk view studio software
- Development of PLC ladder logic based on the Control Philosophy
- Check and develop HMI Programming as per Standards Format and Customer requirements
- Check IO list as per PLC Configuration
- Study & Review of Design Input Documents (Control Philosophy)
- Trouble shooting of the faults from diagnostics of PLC
- Control panel wiring as per the wiring diagram
- BOM Preparing
- Low cost automation project carried out
- Carried out robot teaching for quality defects
- Updating the various types machine check sheets
- Update daily breakdown register
- Operation & Maintenance drives & motor hoist
- Operation & Maintenance spot welding Gun & Spot welding robot
- Operation & Maintenance of PRB, Spot welding Machine
- Operation & Maintenance of Control panel, control system
- Planning & effecting preventive maintenance schedules of various machinery, instruments & plants to increase machine up time, equipment reliability and to achieve zero breakdown
- Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipment’s through application of troubleshooting tools like why why analysis, etc
- Planning and effecting predictive, preventive, TBM& CBM maintenance schedules for various machineries to increase machine up time and reliability
- Coordinating material / spare parts planning related activities encompassing identification of vendors, requirement specification & offer evaluation
- Handling preventive maintenance of robots, robot controllers, Electro pneumatic fixtures, PLC panels, PRBs, hoists, Pneumatic manipulators & spot welding guns machines
- Implementing Pokayoke& Kaizen for continuous improvement
- Implementation of Maintenance system (TPM, JH, PM Pillar)
- Effective management of various maintenance indicators like MTTR, MTBF
- Spare part management
- Implementation of SAP
- Material management for the activities through SAP system
- The activity include preparation of BOM,Vendor identification, Price negotiation, PR & PO processing, material inward and distribution and storage
Assistant Manager
Mahindra CIE automotive LTD
Kanhe
02.2021 - 11.2022
- Preparing the scope of work for new product developed projects
- Made RFQ for new developed projects
- Budgeting & scheduling of new project
- Strategic planning & executions of project
- Study & Review of Design Input Documents (Control Philosophy)
- Up gradation of different types of control ,robotics hardware’s and software’s
- Equipment finalization and ordering
- Low-cost automation project carried out
- Robot interfacing logic and Fault finding and Messaging between two PLC on Ethernet
- Work on communication protocol such as Device net , Ethernet, profinet Ethernet IO for module installation, Configuration, IO mapping, uploading and downloading the program and troubleshooting
- Material management for the activities through SAP system
- The activity include preparation of BOM,Vendor identification, Price negotiation, PR & PO processing, material inward and distribution and storage
- BOM Preparing
- Low cost automation project carried out
- Carried out robot teaching for quality defects
- Updating the various types machine check sheets
- Update daily breakdown register
- Operation & Maintenance drives & motor hoist
- Operation & Maintenance spot welding Gun & Spot welding robot
- Operation & Maintenance of PRB, Spot welding Machine
- Operation & Maintenance of Control panel, control system
- Planning & effecting preventive maintenance schedules of various machinery, instruments & plants to increase machine up time, equipment reliability and to achieve zero breakdown
- Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipment’s through application of troubleshooting tools like why why analysis, etc
- Planning and effecting predictive, preventive, TBM& CBM maintenance schedules for various machineries to increase machine up time and reliability
- Coordinating material / spare parts planning related activities encompassing identification of vendors, requirement specification & offer evaluation
- Handling preventive maintenance of robots, robot controllers, Electro pneumatic fixtures, PLC panels, PRBs, hoists, Pneumatic manipulators & spot welding guns machines
- Implementing Pokayoke& Kaizen for continuous improvement
- Implementation of Maintenance system (TPM, JH, PM Pillar)
- Effective management of various maintenance indicators like MTTR, MTBF
- Spare part management
- Implementation of SAP
- Material management for the activities through SAP system
- The activity include preparation of BOM,Vendor identification, Price negotiation, PR & PO processing, material inward and distribution and storage
Senior Engineer
Chropynska India Private Limited
09.2019 - 09.2020
- Sr.robot programmer:-
- Work on robot right from installation, Configuration, version updatation and fault finding
- Robot programming
- Robot Programming offline and online
- Programming robot paths
- Configuring robot with external axis
- Robot programming, Teaching
- Robot welding parameter setting
- Robot I/O Configuration with PLC
- Robot Interfacing with PLC
- Set up structure for robot programs according to company standards
- Cell alignment with latest LEICA procedure for car frame calculation
- Provide robotic support and training as required
- Anticipate and solve robotic problems
- Additional assignments as needed or required in accordance and related to programming need of the company
- Cycle time optimization
- Up gradation of different types of control hardware’s and software’s
- Robot interfacing logic and Fault finding and Messaging between two PLC on Ethernet
- Work on communication protocol such as Device net , Ethernet, profinet Ethernet IO for module installation, Configuration, IO mapping, uploading and downloading the program and troubleshooting
Senior Engineer
AMS India Private Limited
01.2019 - 09.2019
- Work on robot right from installation, Configuration, version updatation and fault finding
- Robot programming
- Robot Programming offline and online
- Programming robot paths
- Configuring robot with external axis
- Robot programming, Teaching
- Robot welding parameter setting
- Robot I/O Configuration with PLC
- Robot Interfacing with PLC
- Set up structure for robot programs according to company standards
- Cell alignment with latest LEICA procedure for car frame calculation
- Provide robotic support and training as required
- Anticipate and solve robotic problems
- Additional assignments as needed or required in accordance and related to programming need of the company
- Cycle time optimization
- Up gradation of different types of control hardware’s and software’s
- Robot interfacing logic and Fault finding and Messaging between two PLC on Ethernet
- Work on communication protocol such as Device net , Ethernet, profinet Ethernet IO for module installation, Configuration, IO mapping, uploading and downloading the program and troubleshooting
Engineer
Comau India Private Limited
02.2017 - 12.2018
- Work on robot right from installation, Configuration, version updatation and fault finding
- Robot programming
- Robot Programming offline and online
- Programming robot paths
- Configuring robot with external axis
- Robot programming, Teaching
- Robot welding parameter setting
- Robot I/O Configuration with PLC
- Robot Interfacing with PLC
- Set up structure for robot programs according to company standards
- Cell alignment with latest LEICA procedure for car frame calculation
- Provide robotic support and training as required
- Anticipate and solve robotic problems
- Additional assignments as needed or required in accordance and related to programming need of the company
- Cycle time optimization
- Up gradation of different types of control hardware’s and software’s
- Robot interfacing logic and Fault finding and Messaging between two PLC on Ethernet
- Work on communication protocol such as Device net , Ethernet, profinet Ethernet IO for module installation, Configuration, IO mapping, uploading and downloading the program and troubleshooting
Team Leader
Mahindra & Mahindra
Chakan
01.2010 - 10.2016
- Operations & Maintenance
- Day to day activity on Rockwell RSlogix5000 and RS logix500 software for logical programming, Modification and troubleshooting of lift application, Conveyors, Turn table, Transfer car, EMS, MES, Robot interfacing logic and Fault finding and Messaging between two PLC on Ethernet
- Work on communication protocol such as Device net , Ethernet, profinet Ethernet IO for module installation, Configuration, IO mapping, uploading and downloading the program and troubleshooting
- Work on Rockwell AB HMI for its programming, screen developing, fault finding, and firmware updatation using Factory talk view studio software
- Development of PLC ladder logic based on the Control Philosophy
- Check and develop HMI Programming as per Standards Format and Customer requirements
- Check IO list as per PLC Configuration
- Study & Review of Design Input Documents (Control Philosophy)
- Trouble shooting of the faults from diagnostics of PLC
- Control panel wiring as per the wiring diagram
- BOM Preparing
- Low cost automation project carried out
- Carried out robot teaching for quality defects
- Updating the various types machine check sheets
- Update daily breakdown register
- Operation & Maintenance drives & motor hoist
- Operation & Maintenance spot welding Gun & Spot welding robot
- Operation & Maintenance of PRB, Spot welding Machine
- Operation & Maintenance of Control panel, control system
- Planning & effecting preventive maintenance schedules of various machinery, instruments & plants to increase machine up time, equipment reliability and to achieve zero breakdown
- Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipment’s through application of troubleshooting tools like why why analysis, etc
- Planning and effecting predictive, preventive, TBM& CBM maintenance schedules for various machineries to increase machine up time and reliability
- Coordinating material / spare parts planning related activities encompassing identification of vendors, requirement specification & offer evaluation
- Handling preventive maintenance of robots, robot controllers, Electro pneumatic fixtures, PLC panels, PRBs, hoists, Pneumatic manipulators & spot welding guns machines
- Implementing Pokayoke& Kaizen for continuous improvement
- Implementation of Maintenance system (TPM, JH, PM Pillar)
- Effective management of various maintenance indicators like MTTR, MTBF
- Spare part management
- Implementation of SAP
- Material management for the activities through SAP system
- The activity include preparation of BOM,Vendor identification, Price negotiation, PR & PO processing, material inward and distribution and storage
Trainee Operating Engineer
Flash electronics India Private Limited
Chakan
08.2008 - 01.2010
- Trainee Operating Engineer
Education
Diploma - Electronics
SJVPM Polytechnic
Chinchwad01.2008
SSC -
Moze highschool
Pune01.2005
Skills
- FANUC robots
- KUKA robots
- ABB robots
- KUKA Work Visual software
- Bosch welding software
- Troubleshooting
- Alarm finding
- Cycle time optimization
- Mastering
- Online programming
- Teaching
- Nimak GF Spot Welding guns
- NASH Spot Welding guns
- Allen Bradley PLC
- Compact Logix L43S
- Compact Logix L45S
- Control Logix 5572
- Compact Logix L35E
- KUKA Work Visual 30
- KUKA Work Visual 505
- KUKA Orange Edit
- X Pegasus welding software
- Festo software
- ABB Robot Studio 60
- Allen Bradley RS Logix 5000
- Factory Talk 620
- Device Net
- Ethernet
- Profinet
- Resistance welding
- Stud welding
- Handling
- Sealant
- Hemming
- ATC applications
Certification
Certified Robot Programmer (Internationally) for KUKA & FANUC Robot at Skoda Auto a. s. Mlada Boleslav, Czech Republic.
Languages
- English
- Hindi
- Marathi
- German
Hobbies and Interests
- Playing Cricket
- Reading News Papers
- Listening to music
Disclaimer
I hereby declare that the above information is true to the best of my knowledge., Pune, 09/02/21
Projects Handled
Wheel house assembly LH/RH, Skoda auto, Mlada Boleslav, Czech Republic, 02/01/19, 05/31/19, Sr.robot programmer & Robotics Lead, AMS India Private Limited, Underbody and subassembly, Vauxhall Motors, London, United Kingdom, 10/01/19, 12/31/19, Sr.robot programmer & Robotics Lead, Chropynska India Private limited, Main framing, Ashok Leyland, Rudrapur, Uttarakhand, Robot programmer, Comau India Private limited, Main framing (Avia Boss), Ashok Leyland, Rudrapur, Uttarakhand, Robot programmer, Comau India Private limited, Main framing (Ultra NLV), TATA motors, Pimpari, Maharashtra, Robot programmer, Comau India Private limited, Respoting (YP-90), Maruti Suzuki, Gurgoan, Delhi, Robot programmer, Comau India Private limited, Closure (YCA-YRA), Maruti Suzuki, Manesar, Delhi, Robot programmer, Comau India Private limited, Ub Subs,& Main line, Skoda-VW, Chakan, Maharashtra, Sr.Robot programmer, Chropynska India Private limited
Personal Information
- Passport Number: S 7904911
- Date of Birth: 05/25/89
- Gender: Male
- Marital Status: Married
Timeline
Deputy Manager
Mahindra & Mahindra
11.2022 - Current
Assistant Manager
Mahindra CIE automotive LTD
02.2021 - 11.2022
Senior Engineer
Chropynska India Private Limited
09.2019 - 09.2020
Senior Engineer
AMS India Private Limited
01.2019 - 09.2019
Engineer
Comau India Private Limited
02.2017 - 12.2018
Team Leader
Mahindra & Mahindra
01.2010 - 10.2016
Trainee Operating Engineer
Flash electronics India Private Limited
08.2008 - 01.2010
Diploma - Electronics
SJVPM Polytechnic
SSC -
Moze highschool
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