Sagar Bhatt
Deputy Manager Post Dryer Operations at RAK CERAMICS, UAE
Ras Al Khaimah
Summary
Results-driven management professional with over 10 years of experience in leadership roles. Skilled in strategic planning, team collaboration, and driving operational efficiency, specifically in Robot Programming. Adept at adapting to changing needs and ensuring consistent, high-quality outcomes. Known for strong interpersonal skills, problem-solving abilities, and focus on achieving organizational goals.
Overview
11
11
years of professional experience
4
4
years of post-secondary education
3
3
Certifications
3
3
Languages
Work History
Deputy Manager - Post Dryer Operations
RAK CERAMICS
03.2023 - Current
- Improved operational systems, processes, and best practices to maximize output and minimize costs.
- Overlooking Inspection and Spraying department as HOD and played viral role as plant manager when given opportunity.
- Drove implementation of 5S principles and led Kaizen efforts.
- Ensured monthly compliance with schedule adherence.
- Enhanced program development and optimization by implementing offline and auto learning robot programming.
- Reduced consumable consumption by incorporating innovative cost-saving strategies.
- Demonstrated commitment to adhering to Spray color plan while effectively introducing new products with diverse colors, meeting project deadlines and achieving favorable results.
- Engineered an efficient manual sprayer utilizing existing workforce.
- Development of new Manual sprayers for Matt colors.
Production Head
KICH ARCHITECTURAL PVT LTD
05.2022 - 02.2023
- Coordinated the manufacturing process for architectural products spanning from handles to shower fixtures and railings.
- Maintained high levels of punctuality and quality control.
- Expertise in PDI (Pre-dispatch quality) and In-house quality management for both OEM & Domestic customers.
- Established productive associations with third-party vendors to handle job work responsibilities encompassing Powder Coating, Electroplating, Grinding, and Buffing.
- Facilitated cross-functional team meetings to review progress and address challenges.
- Analyzed production data to identify trends and areas for process enhancement.
- Streamlined production schedules to meet deadlines without compromising on quality.
- Tailored production strategies to market demands, ensuring competitive advantage and growth.
Deputy Manager Glazing & Placing
CERA Sanitaryware
04.2021 - 05.2022
- Cycle time Reduction through robot programming in order to increase productivity.
- 2 times Director Special Award winner for special achievements.
- Implantation of in built Automatic washing unit for.
- Oversaw staff training and development, implementing strategies to enhance skills and performance.
- Improved operational systems, processes, and best practices to maximize output and minimize costs.
- Demonstrated proficiency in Lean Six Sigma methodologies through successful implementation of three state-level projects.
- Maintained daily production of over 9000 pieces with minimal defects.
- Successfully executed 3 projects that led to cost savings and process improvements through the elimination of non-value-added activities.
- Participated in training of ISO 9001:2008 and have relevant experience of auditing.
- Achieved Company's most prestigious award 'Director Special Award' total Two (02) Times.
Assistant Manager Glazing
CERA Sanitaryware
04.2020 - 03.2021
- Supervised daily operations of the Glazing section, ensuring smooth execution of production tasks by company and contractual employees.
- Ensured product quality by consistently analyzing defects and applying problem-solving techniques.
- Enhanced the existing setup of single piece toilets through strategic modifications, including the implementation of an automated pouring machine.
- Achieved successful implementation of dual glaze color application on sanitaryware products, completing the project within the designated timeline.
- Successfully handled a large workforce of 300+ for day-to-day operations.
- Comprehensive investigation of breakage incidents, devising effective solutions to mitigate risks in handling operations through DMAIC approach.
- Trained and helped less experienced staff manage workloads and assignments, facilitating fulfilment of organizational objectives.
- Established monthly goals, communicating priorities to staff and closely tracking progress to achieve success.
- Lead weekly staff meetings to discuss targets, performance improvements, and customer feedback.
Senior Executive Glazing
CERA Sanitaryware
09.2019 - 03.2020
- Developed innovative solution for improving the glazing process of single-piece toilets through the creation of a new Robot Glaze program.
- Streamlined operational processes through the integration of advanced technologies, achieving significant gains in efficiency and scalability.
- Implemented Robot programming of KAWASAKI's high pressure casting machine.
- Ensured schedule adherence of robots by troubleshooting their day-to-day technical issues.
- Increased efficiency, effectiveness and profitability by managing team productivity, costs and budgets.
- Negotiated with contractors and vendors to provide cost friendly contracts.
Sr. Engineer Robotics
Kohler India
08.2018 - 08.2019
- Applied expertise in OFFLINE Programming to improve efficiency, decrease cycle time, and elevate quality.
- Successfully implemented an Automated Water Circulation System utilizing Solenoid valve, Timer, and Counter resulting in a noteworthy 45% reduction in freshwater consumption.
- Increased OEE achievements from 56% to 74% by identifying root causes and implementing improvements in performance.
- Streamlined production processes through efficient planning, shorter cycle times, and optimized equipment maintenance.
- Managed regular production work to maintain high standards of quantity and quality, while simultaneously leading improvement projects.
GET (Graduate Engineer Trainee) Robotics
Kohler India
08.2014 - 08.2015
- Identified opportunities for process improvements and led initiatives to enhance operational efficiency.
- Prepared detailed reports and presentations to communicate project status and results to senior management.
- Acquired skill in creating Standard Operating Procedures (SOPs) and completed advanced Excel Training while managing departmental shifts.
Education
B.TECH - MECHATRONICS ENGINEERING
GANPAT UNIVERSITY
MEHSANA, GUJARAT 01.2010 - 01.2014
Skills
GAIOTTO Robot software
KUKA
KAWASAKI
MICROSOFT OFFICE
Problem Solving
5S Implementation
Kaizen implementation
Operations Management
Staff Training & Development
Certification
Six Sigma Green Belt certified
Accomplishments
- QCFI AHMEDABAD chapter state level competition winner of award SARVOTAM (Best of Best allied concepts of QC Project)
- QCFI VADODARA chapter state level competition gold award winner of 2 times
- Certification of CI 201 level for continuous improvement
- Certification of VDEP Project experience
Interests
Playing Cricket
Volleyball
Badminton
Reading books
Spending time with family and nature
Timeline
Deputy Manager - Post Dryer Operations
RAK CERAMICS
03.2023 - Current
Production Head
KICH ARCHITECTURAL PVT LTD
05.2022 - 02.2023
Deputy Manager Glazing & Placing
CERA Sanitaryware
04.2021 - 05.2022
Assistant Manager Glazing
CERA Sanitaryware
04.2020 - 03.2021
Senior Executive Glazing
CERA Sanitaryware
09.2019 - 03.2020
Sr. Engineer Robotics
Kohler India
08.2018 - 08.2019
GET (Graduate Engineer Trainee) Robotics
Kohler India
08.2014 - 08.2015
B.TECH - MECHATRONICS ENGINEERING
GANPAT UNIVERSITY
01.2010 - 01.2014