SAGAR BRIJPURIYA
Pune
Summary
Results- driven professional with extensive experience spanning over 15 years in Plant Maintenance, Utility, and Facility Management within the Automobile industry. Accomplished in effectively managing various aspects such as Indirect Purchases, Budgeting, Project Management, Vendor Relations, AMC & Contracts, Spare Part Management, and ensuring compliance with Legal and Statutory Regulations. Adept at maintaining Plant Safety Standards and leading teams to achieve goals. Proficient in conducting Root Cause Analysis and delivering insightful MIS Presentations.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Assistant Manager Plant Maintenance
Wirtgen India Pvt. Ltd.
Pune
12.2018 - Current
- Lead the team of maintenance engineers in their efforts to achieve peak equipment OEE by focusing on key areas such as Equipment Preventive Maintenance, Breakdown Analysis, and effective Counter measures to boost equipment Uptime / MTBF and decrease the MTTR.
- I am a TUV certified internal auditor for Quality Management Systems (QMS). My responsibilities include leading, maintaining, and preparing auditable documents for ISO 9001 QMS, ISO 14001 EMS, ISO 45001, and government legal compliance.
- Accountable for Vendor Management and Negotiations , Indirect purchases, External contracts, and Equipment AMC's & Contracts.
- Responsible for overseeing spare parts management and AMC contracts for maintenance facilities, including conducting thorough requirements reviews, arranging quotes, finalizing vendors, negotiating rates, managing the SAP PR & PO process, ensuring timely material GRN, and making vendor payments promptly.
- Responsible for overseeing the budget for maintenance capital expenditures (CAPEX) and operating expenses (OPEX). Ensuring that expenses are kept within the budget limit through monthly tracking and approving high-cost purchase requests based on the budget. Modifying the budget accordingly as assets increase.
- Cost and Energy saving Kaizen & Improvements, Man power utilization, Activity time reduction initiatives.
- Monthly data analysis and MIS develop and presentation.
- Constantly working on new projects such as line development and the installation of new machines involves coordinating with cross-functional teams or users. It also entails finalizing assets and equipment, obtaining Capex approvals, fulfilling PR and PO processes in accordance with legal requirements, overseeing the installation and commissioning of equipment, managing the asset completion process, and ensuring timely payment release to the vendor.
- Working for plant Facility Management, Planning and executions of plant building repairs and maintenance, Office area requirement based facility modification or addition.
- The MD Excellence Award 2020-21 was granted for Best Innovation, achieving a remarkable 35% reduction in electricity consumption by implementing lighting automation in the production Halls.
- Approximately 5000 units/monthly of electricity savings were accomplished by modifying the closed-loop compressor line.
- Developed and overseeing the spare part management system for the maintenance department, with a focus on minimizing expenses through the procurement of consumable parts from local sources.
- Taking care of Assembly line and Paint shop operations equipments line Shot blast machine, Paint Booth ( Durr, Eisenmann, Leo ), Paint guns, Paint Pots, Over head cranes (Deamg , Kone Crane, Sparkline, Electromech), Different type Battery Tools (Bosch , IR ,Stanly ), Pneumatic tools (IR, Atlas Copco, CP, RT), Fixture Maintenance, Battery Operated trollies, Fire Fighting system, Material Handling equipments - Diesel & Battery.
Assistant Manager Plant Maintenance
Leadec Industrial Services - JCB India Pune
Pune
08.2012 - 11.2018
- Supervised daily operations including scheduling shifts, assigning duties.
- Performing preventive maintenance activities for plant equipment, including updating PM check sheets, analyzing breakdowns, implementation of corrective actions, and ensuring that the Mean Time to Repair (MTTR) and Mean Time Between Failures (MTBF) of the equipment are within acceptable limits.
- Carried out daily tasks including logbook maintenance, machine history card updates, breakdown trend monitoring, abnormality resolution, spare parts planning, and implementation of kaizen initiatives
- SAP - Purchase Requests (PRs), Daily Tasks and Breakdown Report Update.
- Coordinating with production line supervisors for smooth line operations and workflows.
- Planned and led team meetings to review business results and communicate new and ongoing priorities.
- Maintaining and periodically revising MIS/MIR and safety audit documentation.
- Developed associates through skill matrix, functional training, and knowledge sharing sessions to meet company requirements, Implementing training processes for newly hired employees.
- Creating and presenting MIS/MIR report to the senior management.
- Organizing and coordinating the external vendors and vendors providing Annual Maintenance Contracts (AMCs).
Electrical Line Attendant
MPPTCL (Govt Company)
Bina, Madhya Pradesh
04.2011 - 04.2012
- Installation and commissioning of high tension towers, ranging from 110KV to 440KV
- Carried out Planned maintenance of transmission lines
- Training taken operation and commissioning of towers.
Paint Shop Maintenance Team Member
Volkswagen India Pvt ltd
Pune
11.2008 - 04.2011
- Working as team member for paint shop maintenance activity
- Maintaining and attending breakdowns in PTCED, Backing ovens, Painting Booths, PMR, Waste water treatment plant, Ro-water plant
- Ensure adherence to scheduled preventive maintenance and achieve full completion
- Providing support for line modification and installation of new equipment.
- Conducted regular inspections of facilities and equipment for potential hazards or risks.
- Performed preventative maintenance on all equipment and machinery.
- Performed routine maintenance by inspecting drives, motors or belts.
Education
Diploma - Electrical Engineering
Janardan Rai Nagar RVD University
Pune06-2011
ITI - Electrician
Vocational Training Institute
Sagar Madhya Pradesh 08-2007
Skills
- Preventive Maintenance
- Breakdown Maintenance
- Facility Maintenance
- Utility Maintenance
- Building Maintenance
- Paint Shop Maintenance
- Assembly Shop Maintenance
- Electrical Engineer
- Electrical & Mechanical Maintenance
- Equipment Maintenance
- Team Management & Leadership
- Capex
- Opex
- Budget Planning
- Cost Control
- Indirect Purchase
- Vendor Management
- Vendor Negotiation
- Procurement
- Spare Part Planing
- Cross Functional Team Meetings
- Statutory Compliances
- Legal Compliance
- Negotiation Skills
- MIS / MIR
- Presentation
- Plant Safety
- Audits
- ISO 9001, 14001, 45001
- Continuous Improvement
- Fire Protection Systems
- Work Order Management
- Equipment Troubleshooting
- Asset Management
- Maintenance Planning
- Installation Management
- MIS / MIR
- Procurement
- Cost Control
- Audit
- ISO 9001, 14001, 45001
- Paint Shop Maintenance
- Assembly Shop Maintenance
- Statutory Compliances
- Legal Compliances
Certification
- TUV Certified Internal Auditor for Quality Management system ISO 9001-2015
- Certified in Six Sigma Yellow Belt
- Certified First Aider for 3Years till 2025
- National Cadet Corps (NCC) A & B Certificate holder
Accomplishments
- The MD Excellence Award 2020-21 was granted for Best Innovation, achieving a remarkable 35% reduction in electricity consumption by implementing lighting automation in the production Halls.
- Successfully completed 1Year assignment at Porsche Gmbh Germany as a Maintenance Technical Support Engineer for Paint shop PTED process.
- Successfully completed one month Training at Volkswagen Gmbh Germany in wolfsburg plant paint shop.
- Recurring cost savings through the spare part localization
- Approximately 5000 units/Monthly of electricity savings were accomplished by modifying the closed-loop compressor line.
- Recurring cost savings through the spare part localization
- Approximately 5000 units/Monthly of electricity savings were accomplished by modifying the closed-loop compressor line.
Area Of Experience
- Assembly Shop - Cranes, Pneumatic Tools, Press Machines, Hydraulic power packs, IR and Atlas Copco tools, Conveyors, Washing machines , Press machines, Pneumatic and Hydraulic, MHE's - Forklifts, Reach Trucks, Stacker's, Tow Trucks, Hand Pallets.
- Paint Shop - PTED, Shot Blast Machine, Conveyor, Paint Booth, Paint Pump and Paint Guns Normal & Anti-static, Paint Promix /Premix Units, Oven's, RO plant, Nordson Powder Coating System
- Utility Maintenance - Electrical panels PCC & MCC, ACB's, Transforms, Diesel Generator Set, Air Compressor, ETP & STP plant, Water Supply System, HVAC system, Chillers, ASUs, AHU's, Plant VRV system, Split Ac's , Statutory Legal Compliances.
- Facility Maintenance - Legal requirement to be maintain, Repair & Maintenance of building and all other activities.
Personal Information
- Date of Birth: 13/03/1988
- Gender: Male
- Nationality: India
- Marital Status: Married
- Language - English, Hindi, Marathi, German
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Quote
The way to get started is to quit talking and begin doing.
Walt Disney
Timeline
Assistant Manager Plant Maintenance
Wirtgen India Pvt. Ltd.
12.2018 - Current
Assistant Manager Plant Maintenance
Leadec Industrial Services - JCB India Pune
08.2012 - 11.2018
Electrical Line Attendant
MPPTCL (Govt Company)
04.2011 - 04.2012
Paint Shop Maintenance Team Member
Volkswagen India Pvt ltd
11.2008 - 04.2011
Diploma - Electrical Engineering
Janardan Rai Nagar RVD University
ITI - Electrician
Vocational Training Institute