SAGAR KANSE
Mechanical Engineer with 9years of experience
Halol
Summary
Production Engineer with extensive experience in VMC/HMC programming, plant operations, quality management, and process improvement. Proven success in reducing defects, improving quality, and optimizing shop floor productivity through Kaizen, Poka-Yoke, and new system implementations.
Quality management professional with history of driving process improvements and ensuring compliance with stringent quality standards. Proven ability to collaborate effectively with cross-functional teams and achieve significant results. Known for reliability and adaptability in dynamic environments, with strong skills in process optimization and quality assurance.
Overview
9
9
years of professional experience
1
1
Certification
3
3
Languages
Work History
Operation Head
Matrix Robotics Pvt Ltd
06.2025 - Current
- Planning & Strategy: Developed and executed operational plans aligning with business goals, ensuring timely delivery, cost optimization, and resource efficiency.
- Production Management: Oversaw end-to-end production processes with focus on quality, compliance, and continuous improvement, achieving higher productivity and reduced turnaround time.
- Procurement & Vendor Management: Streamlined procurement processes, negotiated with vendors for cost savings, and ensured uninterrupted supply chain to support production and business growth.
- Customer Relationship Management: Built and nurtured strong client relationships, ensuring high customer satisfaction, repeat business, and effective resolution of escalations.
- Cross-functional Coordination: Collaborated with sales, operations, and finance teams to drive business growth and operational excellence.
- Performance Monitoring: Defined KPIs, monitored progress, and implemented corrective actions to achieve organizational targets
Quality Head
Vijaya Manohar Industries Pvt. Ltd.
03.2020 - 06.2025
- Machine Shop Head — Mar 2022 – Mar 2023
- Production Engineer — Feb 2020 – Mar 2022
- Led quality control initiatives, reduced defects by 20%, and improved product quality by 15%.
- Conducted audits, ensuring compliance and decreasing non-conformities by 25%.
- Implemented a quality management system, increasing efficiency by 30%, and reducing complaints by 25%.
- Managed and archived quality documentation and participated in internal and external quality audits.
- Updated quality control standards, methods, and procedures to meet compliance requirements.
- Improved quality processes for increased efficiency and effectiveness.
- Provided training to employees on best practices in quality management, fostering a culture of excellence within the organization.
HMC Programmer & Setter
Premech Technoindustries Pvt. Ltd.
08.2019 - 02.2020
- Reduced system errors and improved reliability through rigorous debugging processes.
- Consistently met project deadlines by effectively managing priorities and maintaining a strong work ethic.
- Developed continuous integration tool to streamline deployment.
- Participated in peer code reviews, providing constructive feedback aimed at improving the quality of team deliverables.
- Worked with software development and testing team members to design and develop robust solutions to meet client requirements for functionality, scalability, and performance.
- Mentored junior programmers, enhancing their skill sets and fostering professional growth within the team.
- Analyzed existing codebases, recommending improvements based on industry best practices.
Production Engineer
Western Heat and Forge
10.2018 - 07.2019
- Communicated with other team members to enhance process and performance.
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Improved production efficiency by developing and implementing new manufacturing processes.
- Supervised entire production process and prepared proper documentation for dispatch.
- Investigated and proposed corrective actions for quality issues.
- Participated in safety audits, ensuring a secure working environment for all employees.
- Analyzed data trends from daily operations reports, identifying areas where efficiencies could be improved upon.
- Determined root causes of failures and recommended changes in designs, tolerances or processing methods.
VMC Programmer & Setter
Shirodkar Preci Comp Pvt. Ltd.
01.2018 - 10.2018
- Utilized CAD/CAM software proficiently to create accurate 3D models for efficient VMC program generation, reducing errors and rework needs downstream in the manufacturing process.
- Conducted root cause analyses on failed parts, adjusting VMC programs as needed to prevent future issues.
- Assisted in new employee training, sharing expert knowledge of VMC programming techniques and best practices for efficient production.
- Consistently improved machining processes by analyzing performance data and implementing targeted adjustments in VMC programming, resulting in increased efficiency and cost savings.
- Delivered consistent high-quality parts by adhering to strict tolerance requirements in VMC programming and setup.
- Worked closely with Quality Control teams to address any non-conformances found during inspections, making appropriate adjustments to VMC programs as needed.
Graduate Engineer Trainee
Little Master Auto Components
11.2016 - 01.2018
- VMC Machine Setting, Job Supervision, and Quality Testing
- Assisted senior engineers in the preparation of proposals, presentations, and reports for clients and stakeholders.
- Improved system reliability by conducting regular inspections, identifying potential issues, and implementing corrective actions promptly.
- Performed detailed analyses of engineering data to identify areas of improvement and inform design decisions.
- Estimated materials costs and sourcing requirements for project feasibility.
- Fostered a positive working environment that encouraged collaboration among colleagues and facilitated efficient project completion.
- Participated in regular progress meetings with project stakeholders, keeping them informed about status updates.
Education
Science
KV ONGC
Panvel, India 04.2001 -
12th - Science
KV Dehuroad
Pune, India 04.2001 -
B.Tech/B.E. - Mechanical
Pune University
04.2017
Skills
VMC/HMC Programming & Setting
Kaizen & Poka-Yoke Implementation
Batch Manufacturing & Tool Setting
Quality Control & PPAP Documentation
Laser Cutting & Bending Machine Operation
Plant Operations & Machinery Handling
New Product Development
undefinedCertification
CATIA V5
Timeline
Operation Head
Matrix Robotics Pvt Ltd
06.2025 - Current
Quality Head
Vijaya Manohar Industries Pvt. Ltd.
03.2020 - 06.2025
HMC Programmer & Setter
Premech Technoindustries Pvt. Ltd.
08.2019 - 02.2020
Production Engineer
Western Heat and Forge
10.2018 - 07.2019
VMC Programmer & Setter
Shirodkar Preci Comp Pvt. Ltd.
01.2018 - 10.2018
Graduate Engineer Trainee
Little Master Auto Components
11.2016 - 01.2018
Science
KV ONGC
04.2001 -
12th - Science
KV Dehuroad
04.2001 -
B.Tech/B.E. - Mechanical
Pune University
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