SAGAR KASALE
Mumbai
Summary
Experienced Supply chain professional with over a decade of expertise in managing Warehouse, Inventory, Logistics, Procurement, Planning and all supply chain operations for top manufacturing MNCs from various sectors like chemical,packaging ,food & beverages,FMCG etc. Experienced in Cost optimizations & achieved continuous improvements throughout the professional career.
Overview
13
13
years of professional experience
Work History
In-charge Engineering Stores
Ahmad Tea London
12.2023 - 05.2024
- Company Overview: Worlds Exclusive Tea Manufacturing MNC
- Oversaw and guided a team comprised of direct and indirect repartee's, facilitating smooth operations in Engineering stores & warehouse.
- Delivered exceptional inventory accuracy, surpassing the 99% mark for an extensive range of 7000 SKUs valuing at $3.5MM.
- Streamlined transportation processes through meticulous planning of routes and maximizing efficiency with a high utilization rate of vehicles (95%).
- Streamlined operations through the establishment of effective procedures and controls for Engineering stores & factory service
- Took charge of receiving, storing, and dispatching responsibilities within the warehouse to maintain smooth operations during the absence of the Manager
- Enhanced efficiency by integrating new software for swift goods movements
- Coordinated cross-border logistics for reliable delivery fulfillment
- Achieved significant cost savings of 30% within 2 months by developing and implementing strategic purchasing strategies for an annual purchase amount of $2MM (excluding CAPEX).
- Created and implemented enhanced SOP resulting in higher productivity
- Effectively addressed ETA challenges resulting in improved efficiency
- Spearheaded the selection, training and performance management of staff to cultivate a highly efficient and outcome-driven team
- Streamlined purchasing, storage, and distribution activities by adopting industry-recommended practices.
- Streamlined inventory processes to maintain low obsolescence and minimize expenses
- Performed in-depth safety evaluations and addressed reported issues promptly, minimizing future risks.
- Drove continuous improvement efforts by facilitating problem-solving and idea-sharing to enhance team operations.
Engineering Store & Raw Material Lead
Balmer Lawrie - Van Leer ltd
Turbhe
12.2021 - 10.2023
- Company Overview: Packaging MNC
- Managed the coordination and supervision of a 22 member team to ensure proper handling and organization of incoming materials, storage processes, and efficient product distribution in the warehouse
- Utilized Inventory Management tools to successfully decrease overall inventory cost of Engineering stores from 11 cr to 6 cr
- Responsible for the management of engineering stores consisting of 6000 SKU, valued at around 8 cr, as well as handling raw materials comprising of 250 SKU with an inventory cost of 15 cr
- Worked closely with cross-functional teams to anticipate material requirements and strategize accordingly
- Conducted inventory audits to identify and address discrepancies
- Created reports to track shipment progress, delivery times, and costs associated with transport.
- Reviewed invoices from carriers and vendors for accuracy prior to processing payments.
- Coordinated with suppliers to ensure timely deliveries of goods.
- Negotiated contracts with carriers for optimal pricing on transportation services.
- Resolved customer complaints related to shipping issues or delays in transit times.
- Investigated claims of damaged cargo or lost shipments in order to determine cause and remedy.
- Ensured compliance with government regulations related to freight forwarding activities.
- Organized distribution networks including trucking fleets, warehouses, and third-party vendors.
- Managed day-to-day logistics operations, monitoring incoming deliveries and overseeing personnel tasks.
Warehouse Operations Supervisor
Avient corporation
Vashere, Bhiwandi
02.2021 - 12.2021
- Company Overview: MNC in Manufacturing of specialized polymer materials
- Led a highly productive team of 18 professionals to orchestrate the seamless receipt, storage, and distribution processes for raw materials as well as packaging and finished goods
- Successfully organized and managed the prompt dispatch of around 100 MT each day
- Successfully supervised the management of 650 finished goods SKUs and 2000 raw and packaging SKUs.
- Successfully eliminated non-working and slow moving items from the inventory, resulting in a reduction of approximately 2 crore worth of stock. Implemented updates to standard operating procedures for ongoing monitoring.
- Ensured precise inventory management
- Coordinated supply chain activities with vendors to ensure timely delivery of products.
- Addressed customer complaints and issues pertaining to warehouse operations promptly.
- Developed and implemented warehouse policies and procedures to continuously improve warehouse operations.
- Managed maintenance and inventory of warehouse equipment and facilities
- Enhanced adherence to safety and security regulations
- Contributed to the enhancement of plant waste management
Warehouse In-Charge
TVS SUPPLY CHAIN SOLUTIONS
Roha
10.2019 - 01.2021
- 3PL COMPANY
- Oversaw end-to-end customer materials operations for Sudarshan chemicals ltd.
- Led an extensive workforce of about 85 employees in successfully managing the operations of 5 warehouses.(Multi warehouse operations)
- Successfully handled the dispatch operations for 70 overseas containers and maintained an average monthly volume of 500 mt domestically
- Ensured effective budgeting and optimization of profit at customer location.
Officer-Engineering Store
Serum Institute of India
Hadapsar
11.2016 - 12.2018
- Company Overview: Vaccine Manufacturing
- Successfully accomplished the task of setting up a fully functional Engineering store for Serum Institute of India in less than six months.
- Managed the procurement process for the engineering department, ensuring the acquisition of vital equipment and supplies from a wide range of sources. Oversaw an extensive inventory of more than 8000 SKUs with a total value of approximately 35 cr (excluding capex).
- Implemented effective systems for the storage and organization of equipment and supplies.
- Managed the receipt and inspection process for incoming equipment and supplies.
- Managed multiple regulatory audits from agencies such as FDA, WHO, and GMP while operating within the SEZ area.
Materials Officer
Asian Paints
Shirwal-Satara
10.2012 - 12.2016
- Company Overview: Asia's Largest Paint Manufacturing Facility
- Supervised the successful execution of Warehouse Automation testing and commissioning for FG & PM Stores
- Oversaw and managed the day-to-day activities related to packing, raw materials, and finished goods while adhering to APQS Asian Paints' quality standards
- Succeeded in significantly decreasing truck turn around time by over 50% from an average of 13 hours to just 6 hours
- Managed the daily dispatch of more than 100 trucks and over 1000 MT, receiving an average of 35 packing material consignments and 105 raw materials per day
- Directed and organized daily shift activities involving a manpower of nearly 100 individuals
- Identified and rectified issues within the warehouse management system (WMS), guaranteeing smooth operations. Effectively introduced WMS across all stores to provide uninterrupted production support.
- Led an efficient team in directing multiple cutting-edge automated systems comprising ASRS, DCS, MES; as well as overseeing the programming of chain-roller-plastic conveyors. Proficiently managed operations involving hydraulic lift & turn tables,winkle lifts,and various modern packaging machines like filler,pick&place robots.
- Expertly utilized a range of equipment including diesel or battery-operated forklifts, stacker, reach trucks, and pallet trucks
- Successfully applied various methodologies including QMS,ISO,CAPA,5S,KAIZEN,KANBAN,FIRE & SAFETY procedures.
Trainee Supervisor
MWV WADCO Ind.Ltd.
Ranjangaon
09.2011 - 10.2012
- Company Overview: Packaging MNC
- Completed trainee period with success, gaining vast knowledge across multiple departments
- Achieved a 20% reduction in in-process scrap generated from slotting machine
Education
Master of Business Administration - Appeared
Dr. D.Y. Patil University
01.2024
Bachelor of commerce -
Savitribai Phule Pune University
10.2023
Diploma - Mechanical Engineering
Government polytechnic Nasik
03.2011
Skills
- Warehouse management
- Logistics management
- Purchase management
- Inventory management
- Vendor Supplier management
- Contract Management
- Planning and forecasting
- Manpower/resources Management
- Supply chain management
- Budget and cost Management
- Project Management Greenfield project
- ERP/SAP MM WM Advanced MS Office
- Multi tasker & Team player
Timeline
In-charge Engineering Stores
Ahmad Tea London
12.2023 - 05.2024
Engineering Store & Raw Material Lead
Balmer Lawrie - Van Leer ltd
12.2021 - 10.2023
Warehouse Operations Supervisor
Avient corporation
02.2021 - 12.2021
Warehouse In-Charge
TVS SUPPLY CHAIN SOLUTIONS
10.2019 - 01.2021
Officer-Engineering Store
Serum Institute of India
11.2016 - 12.2018
Materials Officer
Asian Paints
10.2012 - 12.2016
Trainee Supervisor
MWV WADCO Ind.Ltd.
09.2011 - 10.2012
Master of Business Administration - Appeared
Dr. D.Y. Patil University
Bachelor of commerce -
Savitribai Phule Pune University
Diploma - Mechanical Engineering
Government polytechnic Nasik
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