SAGAR NALE
Project Manager
Summary
Experienced and results-driven Transmission and Axle Assembly Facility Planning Manager with a proven track record of leading facility planning projects in the automotive industry. Skilled in project management, facility layout design, and optimization of manufacturing processes. Seeking to leverage expertise in facility planning and management to drive efficiency and productivity in transmission and Axle assembly operations.
Overview
8
8
years of professional experience
Work History
Dy. Manager
Mahindra & Mahindra Ltd
01.2022 - Current
- Led facility planning projects for transmission and rear axle assembly line operations and process, including layout design, logistics, equipment selection, and capacity planning
- Developing a comprehensive turnkey project scope, including RFQ and scope of supply, tailored to the specific requirements of the new assembly line, and obtaining approval from the Cross-Functional Team (CFT)
- Conducted feasibility studies and analysis to determine optimal facility layouts, considering factors such as workflow, material flow, and space utilization
- Managed and monitored project schedules and budgets to ensure on-time delivery and cost-effectiveness of facility planning projects
- Regularly interacting with internal stakeholders and external vendors to procure equipment and ensure smooth implementation and handover
- Developing and implementing concepts for process automation
- Ensuring compliance with all safety protocols during equipment installation and commissioning
- Designing of new Fixtures, Tools, Holders, Gauges, Pallets, Sub Assemblies and Machines
- Preparing and updating APQP and PPAP documents (PFC, PFMEA, CP, MFMEA, DAP)
- Ensuring zero defects, on-time delivery, and continuous improvement initiatives to achieve 'First Time Right' outcomes
- Provided technical expertise and support to production teams during facility transitions and start-ups, ensuring smooth operations and minimal disruptions.
Project Engineer
Achieve Robomation India Pvt. Ltd.
11.2019 - 08.2021
- Analyzed customer requirements and specifications to prepare comprehensive tooling proposals for manufacturing projects
- Collaborated with cross-functional teams, including process engineering, sales, and procurement, to develop cost-effective and technically feasible solutions
- Conducted feasibility studies, cost estimates, and risk assessments to ensure proposals meet quality, budget, and timeline requirements
- Prepared and delivered technical presentations and proposals to clients, addressing project scope, deliverables, timelines, and pricing
- Maintained accurate records of proposal activities, including documentation, correspondence, and contract modifications
- Managed the entire tooling development process, from concept to production, ensuring on-time delivery and adherence to quality standards
- Utilized CAD software (e.g., Catia, AutoCAD) to create detailed designs, prototypes, and technical documentation for product development
- Conducted design approval reviews with clients and provided guidance and feedback to team members to ensure quality and adherence to design standards
- Maintained relationships with suppliers and vendors to ensure timely delivery of tooling components and materials.
Tooling Design Engineer
Flash Viven Machining Technology Pvt. Ltd.
11.2017 - 11.2019
- Study customer drawings and prepare Fixture, Tool, and Gauges (FTG) list according to Process Flow Diagrams (PFDs)
- Prepare RFQs for required tooling, arrange quotations from suppliers, and submit them to the procurement team
- Designed and developed fixtures, and gauges to support manufacturing operations, utilizing CAD software such as SolidWorks and AutoCAD
- Prepared detailed engineering drawings, specifications, and documentation
- Collaborated with process engineering and production teams to understand process requirements and develop innovative fixture solutions to improve efficiency and quality
- Conducted feasibility studies and analysis to determine optimal fixture designs, considering factors such as cost, lead time, and manufacturability
- Prove out processes and tooling as per operational requirements and hand over to the production team
- Provided technical support and assistance to production teams during fixture implementation, troubleshooting, and optimization.
Graduate Apprentice Trainee
Walchand Industries Ltd. Indapur
08.2016 - 07.2017
- Engaged in high-tech aerospace, defense, and nuclear component manufacturing, focusing on the development of critical, high-precision spacecraft components
- Working on fixture design principles and experience in setting up workpieces securely for machining operations
- Conduct quality inspections of tooling received from suppliers
- Conduct equipment, tooling, and jig/fixture trials on machines
- Prepare technical documentation, including design specifications, reports, and presentations.
Education
Bachelor of Mechanical Engineering -
Pd. Dr V. V. Patil College of Engineering
Diploma in Mechanical Engineering -
Amrutvahini Polytechnic
Sangamner, AhmednagarSkills
Assembly Process Design
Cost analysis and savings
CAD Software (UG NX10, AutoCAD) & Teamcenter
ERP SAP
Project Management
Process Optimization
Manufacturing Processes
Timeline
Dy. Manager
Mahindra & Mahindra Ltd
01.2022 - Current
Project Engineer
Achieve Robomation India Pvt. Ltd.
11.2019 - 08.2021
Tooling Design Engineer
Flash Viven Machining Technology Pvt. Ltd.
11.2017 - 11.2019
Graduate Apprentice Trainee
Walchand Industries Ltd. Indapur
08.2016 - 07.2017
Bachelor of Mechanical Engineering -
Pd. Dr V. V. Patil College of Engineering
Diploma in Mechanical Engineering -
Amrutvahini Polytechnic