Sagar Pansare
Nagpur
Summary
Dynamic quality engineering leader with 9 years of experience in Quality Assurance, recognized for enhancing system reliability and reducing cycle times. Proficient in AS9100D, APQP, PPAP, and SAP, showcasing exceptional problem-solving and leadership capabilities. Achieved significant improvements in quality metrics through effective project and staff management strategies. Committed to driving continuous improvement in quality initiatives.
Overview
9
9
years of professional experience
1
1
Certification
Work History
Assistant Manager Quality Engineering (Composite)
TATA ADVANCED SYSTEM LTD.
Nagpur
01.2023 - Current
- Developed a comprehensive requirement matrix based on program requirements.
- Planned and executed quality approval processes for facility and equipment qualifications.
- Developed standard operating procedures for AS9100 key processes including risk management and contract review.
- Successfully oversaw and deployed SAP Quality Management solutions.
- Managed third-party audits and addressed inquiries.
- Enhanced Cost of Quality tracking through effective SAP data collection.
- Enhanced system reliability through Root Cause Analysis and Corrective Action initiatives.
- Handled Nadcap Audits for composites.
- Shop floor management for quality issues and reporting.
- Conducted training sessions on quality processes.
- Led FAI and APQP Processes as a Subject Matter Expert.
- Led team development initiatives ensuring high morale.
- Process capability study and establishment of sampling plan accordingly and Coordination with customer QA for approval
- Application of lean principles in the Quality Management System.
- Completed several projects for cycle time improvement for QA/Inspection processes.
- Developing the External test facility and co-ordination to get customer approvals
- Team member for FMEA process and Risk mitigation planning
- Projects Handled: Composite - Boeing 787 floor beams, MLG Door, Fuel Tank Access door, Dorsal Fin, Horizontal Stabilizer Panels, BGS Fairing Assembly
Assistant Manager Quality Control (Brackets, Rubber & Composite)
GODREJ & BOYCE MFG. CO. LTD.
Mumbai
05.2020 - 12.2022
- Led the quality control team consisting of six staff members, handling QC processes from raw material receipt to shipments, and supplier quality management for brackets, rubber, and composite sections.
- Establish the inspection methodology and related instrumentation for new projects.
- Establish the process capability study, and apply the sampling plan accordingly.
- Monitor the production performance in terms of first pass yield%, rejections, rework, etc.
- And identify the opportunities for improvement.
- APQP and PPAP Coordinator - Establish the new product development plans, and get PPAP elements executed until production warrants signing.
- Play an active role in the Change Review Meeting, Material Review Meeting, and APQP Meetings.
- Resource alignment and optimization (Man, Machine, and Method)
- Communications with customers for quality perspective and to fulfill their needs.
- Remove the obstacle to ensure smooth departmental operations.
- Responsible for composite and rubber lab testing, such as mechanical and chemical.
- Projects Handled: Rolls Royce - Aero Engine detailed parts and weld assemblies, Boeing - sheet metal brackets - detailed parts and welded assemblies, Honeywell - precision detail parts and match-lapped assemblies, Rubber Lining - BrahMos Booster, Rudram, Pinaka, AFT Motor, Fore Motor, 122mm Motor, Composite - BrahMos Booster, HAL LCA, ADE SLCM & LR-LACM, and Honeywell floodlight parts, GKN Rubber Tanks - EC 130, EC 135, and BK117.
QA & QC Incharge
AADESH ENGINEERING
Pune
04.2017 - 04.2020
- Accountable for Internal, Supplier & Customer Quality
- QM Pillar Chairman for TPM implementation at Aadesh Engineering
- Expertise in TPM Pillar implementation - KK, PM,QM, JH,SHE, E&T,OTPM & DM
- Continual Improvement champion for TPM - completed 7 PQCDSM improvement projects
- Active contribution in Spec reviews by ensuring implementation of maximum use of poka-yoke to avoid in-process failures, COPQ etc
- Monthly connect with individual customers & suppliers to ensure all matrices are green
- Achieved YoY reducing trend for PPM, COPQ, and customer complaints
- Achieved increasing trend for Vendor Ratings
- Mentoring engineers on various tools - DWM, Checklist, QSR, IPO, Q Alerts, OPL, Run Charts, SPC, MSA, layout inspection, RPS, 8D Moral training, Kaizen competitions, etc
- Review & approval of product & process audits, as per plan
QA Engineer
IMPERIAL AUTO INDUSTRIES LTD.
Pune
04.2016 - 04.2017
Education
B.E(Mech.) -
PUNE UNIVERSITY
05-2016
H.S.C -
MAHARASHTRA STATE BOARD
05-2012
S.S.C -
MAHARASHTRA STATE BOARD
06-2010
Skills
- AS9100D Internal Auditor
- APQP
- PPAP
- FMEA
- MSA
- SPC
- TPM
- CMM
- GD&T
- Problem-solving
- Interactive
- Positive attitude
- Good listener
- Analytical
- Leadership Development
- Conflict Management
- Goal setting
- Project management abilities
- Staff management
- Software: Office 365, Visual IPI, Net-Inspect, SAP, Plyworks, Tableau, Skynet
Certification
- AS9100 Internal Auditor
- Quality Core Tool (APQP, PPAP, FMEA, MSA, SPC) by Maruti Suzuki
Personal Information
- Date of Birth: October 20, 1994
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Languages
English
First Language
Hindi
Proficient (C2)
C2
Marathi
Proficient (C2)
C2
Disclaimer
I, Sagar Pandharinath Pansare hereby declare that the particulars furnished above are true to the best of my knowledge.
References
References available upon request.
Timeline
Assistant Manager Quality Engineering (Composite)
TATA ADVANCED SYSTEM LTD.
01.2023 - Current
Assistant Manager Quality Control (Brackets, Rubber & Composite)
GODREJ & BOYCE MFG. CO. LTD.
05.2020 - 12.2022
QA & QC Incharge
AADESH ENGINEERING
04.2017 - 04.2020
QA Engineer
IMPERIAL AUTO INDUSTRIES LTD.
04.2016 - 04.2017
B.E(Mech.) -
PUNE UNIVERSITY
H.S.C -
MAHARASHTRA STATE BOARD
S.S.C -
MAHARASHTRA STATE BOARD