MS Office
Sagar R Saholia
Techno-Commercial Mechanical Engineer, having 12+ Years of experience in Components Manufacturing Industries
Jamnagar
Summary
Self Motivated Techno-Commercial Mechanical engineer,Having 12+ Years of Experience in Precision Component Manufacturing industries, Expertise in Systematic Approach to Production,
Quality Management System, Data-driven organization, Currently leading an organization with 100+ Manpower
Overview
10
10
years of professional experience
2
2
Certifications
Work History
NPD Head
Princy Industries
05.2022 - Current
- New/Old Part 2D drafting as per manufacturing processes
- New Part 3D modeling and weight Calculation
- New Part Process cost estimation
- New part processes feasibility study report
- Supplier Selection, Evaluation, development
- Supplier performance reports and audits
- Develop New Raw material vendors
- Implemented new strategies to reduce costs and improve efficiency of engineering team.
- Developed and implemented procedures to verify compliance with engineering standards.
- Analyzed and interpreted customer requirements to develop engineering solutions.
- Participated in team projects, demonstrating ability to work collaboratively and effectively
- Used strong analytical and problem-solving skills to develop effective solutions for challenging situations
Head of Quality Department and QMR
Princy Industries
9 2019 - Current
- Manage and Execute Quality Control plans
- Established and monitor a system to track Internal and External Quality Assurance
- Liaison with the Production department to maintain efficient product quality
- Handling ISO 9001, ISO:14001, ISO:45001 Documentation as MR
- Assisted in the development of strategic goals related to quality management system implementation across the organization.
- Conducted regular management reviews to assess effectiveness of quality programs and recommend improvements as needed.
- Carrying out Internal Audits (IAR/IAP), Management Review Meetings (MRM) with QOQ, SIPOC, PEST, SWOT analysis.
- Handling Customer Complain System, worked as Leader for 8D report process
- PPAP Documentation
- SOP and WI development, Implementation and Training
- Technical Staff Recruitment
- Developed comprehensive training programs for new hires, resulting in increased efficiency and knowledge among staff members.
- Initiated cross-functional collaborations with engineering and manufacturing teams to identify root causes of defects and implement corrective actions.
- Enhanced employee engagement in quality initiatives by recognizing individual contributions and promoting a culture of accountability.
- Improved quality processes for increased efficiency and effectiveness.
- Increased customer satisfaction through adherence to quality standards and customer requirements.
Production Manager
Jakap Metind Pvt. Ltd.
08.2018 - 09.2019
- Production planning
- Raw Material Planning and controlling Stock liaison with Purchase department
- Maintaining Production histories
- Planned operations to meet established schedules, factoring in order demands
- Reviewed maintenance and repair problems to determine appropriate action for resolution.
- New product development
- Worker recruitment
- Work distribution to Foreman and workers
- Standardized production procedures, job roles, and quality assurance guidelines.
- Handling IATF related document for the department
- Worker's Training and Evaluation
Production Head
Surbine Recycling Pvt. Ltd.
07.2017 - 08.2018
- Setup and Commissioning of 10 Ton capacity E-Waste Recycling Plant
- Achieved 8 Ton per day in recycling process
- Procurement of new machinery for mechanical and chemical plant
- R&D for chemical process to extract finish metal (Cu/Ag/Au/Ti/Sn)
- introduced cost saving process for segregation
- Defining and Monitoring Inventory Management System
- Identifying Failure in processes and refining processes
- Liaison with Store Department for maintaining Raw material inventory
Production and Quality Head
Ace Brass Industries
01.2015 - 07.2017
- Manage and Execute production plans
- Established and monitor a system to track production and control
- Optimal resource utilization with high-efficiency
- Liaison with the purchasing department to maintain optimum inventory
- Handling ISO 9001:2008 Documentation as MR
- Managed and archived quality documentation and participated in internal and external quality audits.
- Implementation of 5S sustainable work environment
- Standardized production procedures, job roles, and quality assurance guidelines.
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
- Reduced waste and material costs by optimizing resource allocation and inventory management.
- Updated quality control standards, methods, and procedures to meet compliance requirements. (SOP and WI)
- Increased efficiency of the QMS by regularly reviewing procedures and making updates based on changing business needs or industry advancements. (internal Audits)
- Increased customer satisfaction through adherence to quality standards and customer requirements.
- Handling Customer Complain, maintaining 8D Reports as Team Leader
- New parts 2D drafting and 3D modeling, gross and net weight calculation.
- Maintaining and collection Data to make KPI of all process and Review in general meetings.
- Provided training to employees on best practices in quality management, fostering a culture of excellence within the organization (For ISO,5S & Lean)
- Technical Staff recruitment
- Liasoning with purchase department for Supplier Selection, Supplier performance and supplier audits.
- Tool development and procurement.
- Liasoning with Management for New technology/Machinery Procurement.
Quality Manager
Deepak Products
02.2014 - 01.2015
- Online Inspection
- Quality Related Documentation
- New Part 2D drafting and 3D modeling
- New Part Die Designing
- Final and Pre-Dispatch related inspection
- VAT Invoicing and E-way Bill Generation
- Resolve Customer Complain (CAPA Documentation)
- Training Worker to inspect ongoing production parts, encourage them to increase production with efficient quality outcome.
- Evaluated quality problems and performed assessments to identify and resolve issues.
- Calibrated instruments and scales in production area and quality lab.
Education
Bachelor of Engineering - Mechanical Engineering
Noble Engineering College - Gujarat Technological University
Gujarat 08.2008 - 2012.05
Skills
Production Planning & Control
Employee Training with approach of ownership
PTC-Creo (Certified Design Engineer),AutoCAD
Lean Manufacturing System Approach
Tool Design & Development
Designing and Drafting in PTC-Creo(Pro-E)
ISO 9001:2015, ISO 140001:2008, ISO 18001:2015)
Process Implementation IMS Documentation (IATF 16949:2016
Inventory and Purchase Planning
New Product Development
New Product Development
Certification
Lean Six Sigma Green Belt, VIIT - Pune, 06/2020, Present, LOH8HM-CE000300
Accomplishments
- As Quality Department Head lead team to achieve Zero Customer Complain since last one year in current employer
- Active CFT member in current employer to increase Turnover by around 225% in previous 2 Years
- Active CFT member in current employer to increase exports orders by 350% in previous 2 Years
- Worked As QMR with current employer to Clear 9 export customer audits in which scored average of 92%
- Lead NPD team with Current Employer to develop samples which awarded 8 Cr orders in previous year
- Lead CFT team to do KaiZen which resulted in 30% cost saving in last year.
- Two times awarded as a Best Employee of the year in Ace Brass Ind.
- Member of Decision making team to procure new technologies, machinery like Semi Automated (PLC based), CNC, VMC, VMS (Rapid-i),Lapping Machine, Leak test Machine, Laser marking Machine Mitutoyo Contracer, Artus Spectometer
Additional Information
- Working as Coordinator for New Plant Development (New Plant will be 5X than existing plant)
- Handling Layout Approvals, Finalizing GA Drawings, Finalizing inquiry BOQ, Float inquiries and Bids
- Finding suitable contractors and vendors for Civil, PEB, Electrical, Plumbing, FFTG, Elevation, Connectivity Road works, IT infrastructure etc..
- Finalizing Contractor and Contactor terms, Negotiation, material purchase and timely on sites executions
- Inspection and approval of Contractor/Vendors bills and Payments
- Liasioning with Contactor to verify and control site executions are compliance with GA drawings, Quality and contract terms.
Software
PTC Creo (Pro-E)
AutoCAD
Solid Works
MiniTAB (Six Sigma)
Languages
English
Advanced (C1)
Hindi
Advanced (C1)
Gujarati
Bilingual or Proficient (C2)
Timeline
NPD Head
Princy Industries
05.2022 - Current
Lean Six Sigma Green Belt, VIIT - Pune, 06/2020, Present, LOH8HM-CE000300
06-2020
Production Manager
Jakap Metind Pvt. Ltd.
08.2018 - 09.2019
Production Head
Surbine Recycling Pvt. Ltd.
07.2017 - 08.2018
Production and Quality Head
Ace Brass Industries
01.2015 - 07.2017
Quality Manager
Deepak Products
02.2014 - 01.2015
Design Engineer for CREO
11-2013
Bachelor of Engineering - Mechanical Engineering
Noble Engineering College - Gujarat Technological University
08.2008 - 2012.05
Head of Quality Department and QMR
Princy Industries
9 2019 - Current
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