Hi, I’m
SAGAR SHAH
Lead Design Engineer
Summary
Engineering professional with focus on leading design projects from concept to completion. Capable of managing cross-functional teams, ensuring compliance with industry standards, and integrating innovative solutions to enhance product performance. Skilled in CAD software, material selection, and prototype testing, consistently delivering high-quality results.
Overview
10
years of professional experience
Work History
MAHLE ENGINEERING SERVICES INDIA
SENIOR ENGINEER
10.2022 - Current
Job overview
- Concept Design of Charged Air Coolers, Battery Cooling System and EGR System
- Support the cross-functional team through multiple stages of the development process
- Using development tools such as Tolerance Stack-up, DMU analysis, and VAVE
- Design of sheet metal products, welded structures, casting and plastic components
- Create and co-ordinate Engineering Change Requests with all departments
- Fixture Design for Prototype builds and Testing bench
- Training peers in design guidelines, customer and global standards
TENNECO CLEAN AIR INDIA
DESIGNER
02.2018 - 07.2022
Job overview
- Concept Design of Exhaust After Treatment System for multiple applications
- Design of sheet metal products, welded structures, and casting parts as per operation parameters
- Design support for prototype, NVH, DV/ PV testing, and sourcing stages of development
- Input feasibility study, and formation of the RASIC matrix
- DFMEA and VAVE of designed product
- Selection and validation of standard components as per application and SOR
- Create and co-ordinate Engineering Change Requests with all departments
- Manage team performance and maintain FTR targets
- Train juniors and peers in various CAD tools, customer standards and GD&T standards
ONWARD TECHNOLOGIES
DESIGN ENGINEER
08.2016 - 01.2018
Job overview
- Concept Design of BIW fixtures, automation systems, robotic grippers, and pallets
- DFMEA of designed fixture system and optimisation of product as per DFM/DFA
- Formation of the RASIC matrix and build sequence study
- Selection and validation of hydraulic clamps as per application
- Pneumatic sequencing for optimum operation of designed tools
- Payload failure analysis of grippers and clash analysis of multi-body systems
- Preparation of Bill of Material and manufacturing drawings as per Customer GD&T standards
- Eliminating manual processes in CAD and reducing design time by creation and use of macros
S.M. AUTO ENGINEERING PVT. LTD.
TRAINEE DESIGN ENGINEER
09.2015 - 06.2016
Job overview
- Design sheet metal products, blanking tools, welding fixtures, and child part gauges
- Design cost optimum strip layouts, sheet metal components and pipe bending programs
- Preparation of RFQ stage design, feasibility report and support documents
- Preparation of Bill of Material for Purchase Order and Purchase Requisition
Education
MES College of Engg.Pune
Bachelor of Engineering from Mechanical
06.2015
Sardar Dastur Junior CollegePune
HSC
05.2010
Hutchings High SchoolPune
ICSE
05.2008
Skills
- CatiaV5/V6
- Solid Works
- AutoCAD
- NX-CAD
- Solid Edge
- Hyperform(Basics)
- Minitab(Basics)
- GT Power(Basics)
- SAP-PLM
- Enovia
- Teamcenter(Basics)
- ECTR
- Microsoft Office
- Trello
- VBA
- Mechanical Structural and Thermal Design
- Product Development
- Tolerance Stack-up
- Process Optimisation
- 5S
- Kaizen
- Six Sigma
- DFMEA
- DFM
- IMDS
- German A1
Accomplishments
- Developed the first BS6-compliant after-treatment system to be developed and manufactured in India for a leading Korean OEM
- Developed the first BS6-compliant iCAC system for Indian markets by a leading Chinese OEM
- Developed a data migration macro(Autolisp), reducing data compilation time by 40%
- Awarded the Best Project and Presentation by the Entrepreneurship Development Cell
Languages
English
Proficient
C2
German
Beginner
A1
Hindi
Proficient
C2
Marathi
Advanced
C1
Disclaimer
I hereby declare that the above-mentioned information is true to the best of my knowledge.
Timeline
SENIOR ENGINEER
MAHLE ENGINEERING SERVICES INDIA
10.2022 - Current
DESIGNER
TENNECO CLEAN AIR INDIA
02.2018 - 07.2022
DESIGN ENGINEER
ONWARD TECHNOLOGIES
08.2016 - 01.2018
TRAINEE DESIGN ENGINEER
S.M. AUTO ENGINEERING PVT. LTD.
09.2015 - 06.2016
MES College of Engg.
Bachelor of Engineering from Mechanical
Sardar Dastur Junior College
HSC
Hutchings High School
ICSE