Overview
Work History
Education
Skills
Core competencies.
Timeline
Generic

SAGAR SHIVSHARAN

Pune

Overview

7
7
years of professional experience
3
3
Languages

Work History

Workshop Engineer

SANY Heavy Industry India Pvt Ltd
Pune
08.2017 - Current
  • Rebuild component in Engines. Transmissions, Axles, Travel device. Swing motor. Control valve. Pile driver. Braker. Hydraulic pump.
  • Responsible for technical support, parts support & warranty support for the dealers, OEM & end users.
  • Taking care in rebuild workshop 25+ manpower utilization.
  • Maintain accurate records of work performed, parts used, and time spent, to support the Engine technician team.
  • Customer interaction and handling during difficult situations.
  • Hands on Experience of working on Diesel Engines, Transmissions & Axles.
  • To make Presentations & reports of the customer Support Department regarding Quality Issues, Repetitive failures.
  • Prepare Quality Inspection Report (QIR) with coordination of manager & technical analysis of field failure and along with QA and R & D analyze Engine and Transmission failure.
  • SAP process For workshop related activity & Engine revalidation Process.
  • Recon component failure analysis. RCA.
  • Dade inventory parts preservation and revalidation.
  • Handling accidental claim and negotiation as per quotation.
  • Maintain inventory and parts planning every 3 months.
  • Taking care finance related activity customer invoice, part evaluation, billing, and customer discount.
  • Target based rebuild components support to FMC site & warranty.
  • Maintain 5 s activity in workshop.

Team Leader

Sany Heavy Industry India Pvt Ltd.
Pune
  • Handling preventive maintenance, Top Overhauling, Major overhauling of the Diesel Engines, hydraulic components, transmissions.
  • Continuous improvement in shop floor to achieve the monthly and yearly target.
  • Responsible for managing and leading the 15+ members of the technician team. This includes Engine, Transmission overhauling and field support for troubleshooting.
  • Finding out root cause to the failure and avoiding future failures. Trouble shooting & maintenance of heavy construction and mining Equipment’s, 90-ton Dump truck, Excavator capacity 2 ton to 90 ton.
  • Engine testing using diagnosis tools. (Isuzu-IDSS, Weichai-Digsmart)
  • Engine dismantled parts checking wDigsmartools.

Team Leader

Sany Heavy Industry India Pvt Ltd.
Pune
  • Hands on experience in engine top overhauling and major overhauling.
  • Engine testing.
  • Engine RCA with Quality team and R&D team.
  • Field and plant support for engine troubleshooting.
  • Inhouse fabricate and developed special tools, zig and fixtures according to workshop requirements.
  • Specialist in Brocken bolt and stud successfully removing and repair it.

Education

Technical Certification curses Certificate in hydraulic, Electrical system CAL 0 basic training in Sany -

Sany
04-2023

Diploma - Mechanical Engineering

MSBTE
Jath
01.2023

Welding Technology -

ITI
Mumbai
08-2012

Higher secondary -

Kolhapur Board
02-2010

SSC -

Kolhapur State Board
Jath
03-2008

Certificate in NDT Level 1. -

Skills

  • Expert in Diesel engines
  • Basic knowledge Drive line system and hydraulic system
  • Sound Knowledge technical
  • Genuine interest in solving customer’s problem
  • Good Communications Skills
  • Tools/Applications – Kaizen participate activity
  • Expert in team motivation
  • COMPUTER SKILLS

  • Ms office, photo shop, software & hardware knowledge
  • E mail, corporate mailing fax, internet knowledge

Core competencies.

  • Technical drawing. Electrical circuits hydraulic circuits. Pneumatics circuits understanding, Hand on experience for Majored assemble & Dismantling Heavy Engines. Transmissions. Axle drive gear box. Hydraulic cylinder hydraulic Attachment. Training simulator
  • Hands on Experience of Overhauling on Diesel Engines. (Isuzu, Mitsubishi, Weichai, Yanmar, Kubota, Cummins etc.)
  • Possess excellent decision-making and time management and dealing with the cuKubota in different issues related to the product problems.
  • Excellent knowledge of engineering tools and equipment.
  • Good knowledge and hands on experience in Welding MIG / ARC / Brazing / TIG / Grousing / Gas Cutting and special tools, zig and fixtures making.
  • SAP Process for workshop related activity.
  • Innovation In house transmission and engine test bench setup for mining machine.
  • Diagnosis Failure analysis. Why Why analysis. SOS sampling analysis. Warranty analysis. Fish bone analysis. Capa.

Timeline

Workshop Engineer

SANY Heavy Industry India Pvt Ltd
08.2017 - Current

Team Leader

Sany Heavy Industry India Pvt Ltd.

Team Leader

Sany Heavy Industry India Pvt Ltd.

Technical Certification curses Certificate in hydraulic, Electrical system CAL 0 basic training in Sany -

Sany

Diploma - Mechanical Engineering

MSBTE

Welding Technology -

ITI

Higher secondary -

Kolhapur Board

SSC -

Kolhapur State Board

Certificate in NDT Level 1. -

SAGAR SHIVSHARAN