Sahil Sudhir Deshpande
Assistant Manager Production
Pune
Summary
- Strategic Production specialist with nearly 11 years of experience in Production Planning & Control, Quality Assurance by optimizing production activities (equipment availability & energy efficiency) and implementing effective preventive & predictive maintenance system accordingly
- Production Engineering : Proven success in managing production operations with a key focus on top & bottom-line profitability by ensuring optimal utilization of resources
- Change Management : Hands-on experience & sensitization to the challenges of growth & change management at all levels of plant operations; honed skills in anticipating and visualizing scenarios beforehand
- Process Improvement: Exhibited excellence in leading process improvement, lean manufacturing, cost reduction projects and implementing quality systems for enhancing production efficiency; enhanced the efficiency of workforce by focusing on technical & customer-oriented aspects
- SAP PP : Single Point of Contact (SPOC) for issues related to PP master data; managed uploading of Bill of Operations (BOO), Material Transfer, Material Requirement Planning (MRP) and Resources in Master Data
Overview
11
11
years of professional experience
6
6
years of post-secondary education
2
2
Certifications
Work History
Assistant Production Manager
Setco Spindles India Pvt.Ltd.
Pune
10.2022 - Current
- Rolling out monthly / weekly / daily production plans to Machine shop, Grinding Department & Assembly department & determining manufacturing priorities based on production schedules.
- Overseeing all assigned - or major parts of - production sequences, and across shifts, for production unit. Planning, prioritizing and managing related resources and measures.
- Responsible for quality management systems for manufacturing operations. Ensure timely record of deviations, evaluations, investigations, and conclusions
- Identifying Critical Process Parameters to monitor, conduct risk assessments and streamline the process w.r.t standard yields, consistent quality and yield improvements. Identify bottle necks and devise appropriate plan.
- Drive Operational Excellence projects & Implement strategies to optimize production efficiency and reduce manufacturing costs in coordination with Business Excellence.
- Budgeting (Opex/Capex) and managing costing for the products by ensuring appropriate resources utilization, process optimization.
- Collaborate with other department heads to maintain & establish pace of production and quality control standards, thus ensuring highest levels of OTIF
- Plan-monitor & achieve the key KPIs like delivery reliability, inventory level & lead time.
- Managing Inventory at the optimum level - making sure that there is no non-moving or slow-moving FG as well as no stock outs at warehouse / consumer.
- Developing team members with appropriate coaching and mentoring to upgrade their knowledge in process, safety and quality and to develop talent pipeline for future readiness.
- Heading JH pillar and ensuring smooth implementation & working of JH pillar in TPM programme.
Senior Production Engineer
REMI Elektrotechnik Ltd
Vasai,Mumbai
04.2017 - 10.2022
- Working on Production of Sheet metal and fabrication department
- Tracking Foaming and Powder coating processes and ensuring proper quality and quantity of foam (PUF) and powder coat in every unit
- Focusing on monthly, weekly & daily production planning and scheduling for sheet metal, fabrication & assembly department
- Acting as a training specialist ; imparting trainings to the teams in order to ensure the achievement of their KPIs
- Planning workflow & schedules for Production Department, monitoring production status & ensuring timely delivery; identifying delays and adjusting schedules to meet deadlines
- Showcasing excellence in managing the production of key accounts to ensure smooth functioning of the plant while keeping every elements man, machine and material intact.
- Monitoring daily production reports and available WIP & reporting the same to Manager.
- Reviewing the quarterly departmental stock and analyzing the available inventory.
- Following up with supplier for the raw materials as per production plan and urgencies.
- Coordinating with suppliers for product related Technical and Quality issues
- Adhering to SOPs, manuals & work instructions for production operations for the unit
- Providing/Raising requirements to the purchase department for procurement of production related materials and Machineries
- Defining resources requirement for specified Takt Time . (Man, Material, Machines)
Production Engineer
NRB Bearings Ltd.
Aurangabad
10.2012 - 03.2017
- Worked on production planning as per master schedule in Grinding department.
- Prepared shift wise job loading plan of each machine (30 Nos)
- Maintained Daily Production & Quality reports (Machine capability and validation, monitoring cards, PM sheets).
- Administered Top's 8D for corrective action plans
- Managed Process and product audit
- Communicated with Quality, Planning, maintenance and packing department to achieve production targets.
- Monitored manpower and machine capacity utilization
Education
Bachelor of Technology - Production Engineering
Maharashtra Institute of Technology
Aurangabad, Maharashtra. 06.2009 - 07.2012
Diploma - Production Technology
Marathwada Institute of Technology
Aurangabad, Maharashtra. 07.2006 - 07.2009
Skills
Production line management
Production optimization
Equipment monitoring
Strategic planning
Training skills
Continuous improvements
Inventory management specialist
Strong leadership abilities
Project Management
Accomplishments
- Increased CNC turning machines and manual grinding machine OEE to 78% from 56%.
- Achieved TAT & OTD index of 82% from 66 %.
- Reduced Grinding deviation from 7% to 2.25%.
- Reduced cycle time of housing grinding by 45%
- Successfully implemented and streamlined new ERP system (EPICORE) across Manufacturing department.
- Improved operator skill matrix to 6 avg. from 4.5.
- Optimized and streamlined the In-house inventory.
- Imposed process upgradation by installing “CAMERA BASED VISION SYSTEM” 8 nos for needle surface inspection thus eliminating manual inspection.
- Successfully developed and regularized 16 outsourced products from Vendor in 3 months
- Successfully developed Milk vending Machine with design team and completed production order of 195 nos. within specified time limit
Certification
SAP - PP Module
Personal Details
Date of Birth: 11th December 1990
Marital Status : Married.
Languages: Marathi, Hindi and English
Address: Pune, India, 411041
Timeline
Assistant Production Manager
Setco Spindles India Pvt.Ltd.
10.2022 - Current
Senior Production Engineer
REMI Elektrotechnik Ltd
04.2017 - 10.2022
Production Engineer
NRB Bearings Ltd.
10.2012 - 03.2017
Bachelor of Technology - Production Engineering
Maharashtra Institute of Technology
06.2009 - 07.2012
Diploma - Production Technology
Marathwada Institute of Technology
07.2006 - 07.2009