Summary
Overview
Work History
Education
Skills
Accomplishments
Languages
Phone
Activities
Timeline
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Sai Mouli Karra

Hyderabad

Summary

Process Modelling and Simulation Engineer with hands-on experience in the design, operation, and modeling of PEM fuel cell systems and humidifiers. Skilled in operating and maintaining 25 kW low-temperature PEM fuel cells, managing heat and water distribution, and ensuring stable and efficient performance. Proficient in developing mathematical models to predict fuel cell stack behavior, and in 3D design using CREO and basic simulation using Simulink. Experienced in creating detailed operational protocols and integrating modeling insights into real-world system improvements.

Overview

7
7
years of professional experience

Work History

Intern

ONGC HPHT ASSET
05.2018 - 06.2018
  • Gained foundational knowledge of gas processing operations, including separation, purification, and compression techniques.
  • Observed and learned about key equipment such as compressors, heat exchangers, and absorption units.
  • Assisted in basic data recording and monitoring of plant parameters under supervision.
  • Developed an understanding of safety standards and operational protocols in gas processing facilities.
  • Participated in team discussions to understand process flow and control strategies.

Process Modelling and Simulation Engineer

Viraaya Green Energy Systems Private Limited
02.2025 - Current
  • Process Modelling and Simulation Engineer with experience in the design, development, and operation of PEM fuel cell systems and humidifiers.
  • Proficient in developing and validating computational models for humidifiers and PEM fuel cell stacks to optimize heat and water management.
  • Skilled in 3D design using CREO for component and system-level modeling.
  • Experienced in conducting basic dynamic simulations in Simulink to support system behavior analysis and control strategy development.
  • Adept at integrating modeling insights into practical system operation and implementing design improvements.
  • Focused on low-temperature PEM fuel cell technologies and their efficient operation.

Education

M.Tech - Energy Systems

Jawaharlal Nehru Technological University
Hyderabad, India
03-2025

B.Tech - Chemical Engineering

Osmania University
06.2022

Intermediate - MPC

Sri Gayatri Junior College
Hyderabad, India
03.2016

10th -

Dilsukhnagar Public School
Hyderabad, India
05.2014

Skills

  • PEM fuel cell systems
  • Material and Energy Balance
  • Process Equipment Design
  • MATLAB Simulink
  • CREO Parametric
  • Ansys Fluent
  • Research and Analytics

Accomplishments

  • Optimized thermal and water management: Successfully optimized the operating temperature and humidity of the PEM Fuel Cell Stack
  • Increased operational efficiency
  • Improved system reliability
  • Developed mathematical model: Developed mathematical model to understand the performance and effect of operational parameters on the fuel cell stack performance

Languages

Telugu
Hindi
English

Phone

+91, 9441216917

Activities

  • Internship at ONGC, HPHT Asset P. Mallavaram Kakinada
  • Volunteer for the National Seminar on 'The relevance of Sri Aurobindo today and The integral personality'

Timeline

Process Modelling and Simulation Engineer

Viraaya Green Energy Systems Private Limited
02.2025 - Current

Intern

ONGC HPHT ASSET
05.2018 - 06.2018

M.Tech - Energy Systems

Jawaharlal Nehru Technological University

B.Tech - Chemical Engineering

Osmania University

Intermediate - MPC

Sri Gayatri Junior College

10th -

Dilsukhnagar Public School

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Sai Mouli Karra