Sai Kiran Nambula
Summary
Proven track record in enhancing manufacturing efficiency and product quality at Jaguar Land Rover, leveraging expertise in lean manufacturing and exceptional analytical thinking. Spearheaded a cross-functional team to boost production output by 20%, significantly reducing costs. Excelled in continuous improvement, demonstrating strong communication skills and a commitment to excellence.
Overview
7
7
years of professional experience
Work History
Quality Control Technician
Lear Corporation(GI group)
Redditch
06.2024 - 11.2024
- Performed visual and dimensional inspections of components, assemblies, and products to ensure compliance with customer specifications.
- Monitored production processes for quality control purposes, ensuring that all work is completed according to established standards.
- Conducted root cause analysis to identify sources of defects or non-conformance issues in order to prevent re-occurrence.
- Utilized a variety of measuring instruments including calipers, micrometers, gauges and other precision tools.
- Maintained accurate records on product inspection results and reported findings to management team.
- Developed corrective action plans when needed to resolve quality issues.
- Inspected incoming material for conformity to established requirements prior to acceptance into inventory.
- Reviewed engineering drawings and technical documents for accuracy and completeness prior to release for manufacturing use.
- Report quality issues to the business and suppliers using 8Ds and NCRs.
- Provide weekly KPI updates to the Engineering Manager, and coordinate with production and R&D.
- Investigated supplier problems associated with defective materials received from outside vendors in order to determine root causes of failure.
- Participated in continuous improvement activities such as Kaizen events aimed at improving overall quality levels within the organization
- Collaborated with production personnel concerning any changes made during the manufacturing process which could affect product quality or reliability.
- Created SOPs related to the Quality Control process in order to ensure consistent application across multiple departments.
- Audited finished products against applicable industry standards before releasing them for shipment.
- Performed visual and dimensional inspections on manufactured parts.
- Participated in technical trainings and workshops to improve skill sets and boost overall knowledge.
- Participated in the team improvement circle (TIC), which aims to improve the existing production process efficiency.
- Assisted with training new Quality Control Technicians on proper procedures for inspecting materials and products.
Manufacturing Engineering Technician
Jaguar Land Rover (Randstad UK)
Castle Bromwich
10.2022 - 12.2023
- Developed and implemented manufacturing processes to improve efficiency, reduce costs, and increase production output.
- Implemented lean manufacturing principles, continuous improvement initiatives, and supported Kaizen activities across the production facility.
- Performed preventative maintenance tasks on equipment to keep it running at peak performance levels.
- Fixed tooling and other production issues on the line, and identifying them to the line manager.
- Investigated customer complaints regarding quality control issues and proposed solutions for improvement.
- Trained other personnel in proper operation procedures for manufacturing equipment.
- Implemented lean manufacturing principles to streamline operations.
- Attended and supported production key performance indicators (KPIs) meetings.
- Received reward and recognition for continuous production support, and for the kaizen activities conducted at JLRCB.
- Improved the existing production process using KAIZEN, and reduced recurring issues by regularly participating in Kaizen activities.
- Successfully led a cross-functional team in implementing a new production line that resulted in a 20% increase in output, and a 15% reduction in production costs.
- Developed and implemented a comprehensive training program for operators, resulting in a 20% decrease in errors, and a significant improvement in overall product quality.
Design Engineer
Pratt & Whitney Canada(Cyient ltd)
Hyderabad
09.2017 - 02.2021
- Design assembly process planning, process flow, and PFMEA activities for aircraft engines at Pratt & Whitney.
- Responsible for planning, developing, and implementing assembly and test processes for jet engines.
- Carried out root cause analysis, risk assessments, and mitigation to provide quality engineering directions for a multitude of projects.
- Held responsibility for managing modifications to the existing processes because of Engineering Design Changes, Engineering Release Notes (ERN), Requests for Actions (RFA), TATP (Temporary Assembly and Test Procedure), and ANDON.
- Managed modifications to the manufacturing bill of materials (SAP, ENOVIA PLM), and creation of new build spec.
- Employed root cause analysis techniques to solve design-related issues and implement corrective actions.
- Worked on recommended product design changes to aid manufacturing, Engineering Change Request (ECR).
- Carried out tool design creation and modification using CAD tools (Catia V5 and SolidWorks), and worked on various types of Andons raised.
- Troubleshooting assembly processes in Solumina MES (Manufacturing Execution Systems).
- Participated in brainstorming sessions with other engineers regarding innovative solutions.
- Assisted in the development of new products by providing input on design concepts.
Education
Master of science - Mechanical Engineering
University of Hertfordshire
07.2022
Bachelor of Technology - Mechanical Engineering
Jawaharlal Nehru Technological University Hyderabad
05.2017
Skills
- Lean manufacturing
- Quality management systems
- Quality auditing
- Visual inspection
- Line inspection
- Documentation skills
- Product inspection
- Continuous improvement
- Calibration standards
- Six sigma methodologies
- ISO standards
- Root-cause analysis
- Computer-aided manufacturing
- Value stream mapping
- Production planning
- Project management
- Process flows
- Process flow analysis
- AutoCAD
- 2D and 3D modeling
- Solidworks
- Product lifecycle management
- Analytical thinking
- Communication skills
- Waste reduction
- Manufacturing resource planning MRP
- Manufacturing processes
Timeline
Quality Control Technician
Lear Corporation(GI group)
06.2024 - 11.2024
Manufacturing Engineering Technician
Jaguar Land Rover (Randstad UK)
10.2022 - 12.2023
Design Engineer
Pratt & Whitney Canada(Cyient ltd)
09.2017 - 02.2021
Master of science - Mechanical Engineering
University of Hertfordshire
Bachelor of Technology - Mechanical Engineering
Jawaharlal Nehru Technological University Hyderabad
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