Summary
Overview
Work History
Education
Skills
Certification
Accomplishments
Work Availability
Affiliations
Work Preference
Quote
Software
Languages
Interests
Websites
Timeline
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Sai Kiran Nambula

Sai Kiran Nambula

Mechanical Engineer
Dubai,DU

Summary

Results-driven Mechanical Engineer with over 5 years of experience in designing and optimizing production processes to enhance efficiency and product quality. Expertise in CAD software, materials science, and cost analysis, combined with a strong foundation in root cause analysis. Recognized for exceptional problem-solving skills and effective communication within cross-functional teams, excelling in dynamic environments. Committed to leveraging technical acumen to drive innovation and sustainability in manufacturing operations.

Overview

7
7
years of professional experience
5
5
years of post-secondary education

Work History

Quality Assurance Engineer

Lear Corporation
Redditch, United Kingsom
03.2024 - 11.2024
  • Supervised production activities to maintain consistent compliance with safety standards.
    Performed detailed visual and dimensional inspections to ensure adherence to customer
    requirements.
    Generated strategic responses to address issues identified through audits and investigations.
    Oversaw removal of materials exceeding tolerances using lean manufacturing methods.
    Strict observance of Good Manufacturing Practices guidelines ensured continuous compliance.
    Addressed and rectified KPI discrepancies through strategic problem-solving.
    Conducted FMEA to identify risks and mitigate potential failures effectively.

Manufacturing Engineering Technician

Jaguar Land Rover
Castle Bromwich, United Kingdom
10.2022 - 12.2023
  • Enhanced manufacturing processes in automobile assembly for increased output at JLR Castle
    Bromwich.
    Managed installation and maintenance of automobile components, focusing on air conditioning
    systems.
    Analyzed and resolved production issues in automotive parts using Six Sigma techniques.
    Implemented lean manufacturing practices across production operations to increase production
    efficiency, and reduce downtime.
    Completed maintenance tasks to ensure peak equipment performance.
    Contributed actively to production KPI meeting agendas.
    Coordinated with cross-functional teams including Quality Control, Procurement, Maintenance and Production Planning to meet delivery timelines.
    Conducted thorough root cause analyses to address recurring production issues.

Design Engineer

Cyient Ltd
Hyderabad, India
09.2017 - 02.2021
  • Designed and developed assembly processes for Pratt & Whitney jet engines.
    Conducted systematic first article evaluations for troubleshooting newly manufactured items.
    Enhanced workflow efficiency to achieve greater precision in jet engine production, and examined
    engineering drawings to ensure accuracy.
    Reviewed engine maintenance protocols and proposed improvements for Customer Service and
    Support.
    Coordinated adjustments prompted • by RFAs, TATPs, and shop floor ANDONs.
    Conducted updates to manufacturing bill of materials through integration of SAP and ENOVIA
    PLM.
    Directed initiatives focused on problem-solving through the application of lean methods such as
    5S, VSM, FMEA, and RCA.
    Implemented improvements to tool designs with CAD software including Catia V5 and AutoCAD.
    Eliminated inefficiencies in the assembly process through Solumina MES solutions.

Education

Master of science - Mechanical Engineering

University of Hertfordshire
Hatfield, United Kingdom
02.2021 - 09.2022

Bachelor of Technology - Mechanical Engineering

Jawaharlal Nehru Technological University Hyderabad
Hyderabad, India
08.2013 - 05.2017

Skills

Lean Manufacturing Practices
Lean Six Sigma White belt
knowledge of HVAC systems
Quality management systems
Skilled in CAD Software
Skilled in Engine Maintenance Techniques
Assembly Process Planning for Jet Engines
Solumina MES and Enovia PLM
Engineering drawing interpretation
Bill of Materials Creation
Engineering Drawing Assessment
Technical Documentation Skills
Product inspection and quality control
Process Optimization
Root Cause Analysis Expertise
FMEA and control chart expertise
Familiarity with ASME Standards
Automated Production Proficiency
Process Mapping Expertise
Production planning
Product lifecycle management
Manufacturing Resource Planning (MRP)
Production Part Approval Process (PPAP)
Problem-Solving Skills
Strong Verbal Skills

Certification

HVAC Fundamentals and BMS Controls from Institute of HVAC excellence

AIGPE FMEA SPECIALIST CERTIFICATION
AIGPE Six Sigma Certified White Belt
Certification of course completion in AUTOCAD

Accomplishments

  • Acknowledged for exceptional implementation of Kaizen methods and achieved a 10% productivity
    increase by new procedures at JLR.
    Recognized with a certificate of appreciation for impactful contributions at JLR production facility.
    Enhanced process efficiency by 30% through the scheduled completion of ANDONs and RFAs,
    adhering to financial constraints.
    Optimized responses to engineering change requests with alternate solutions, conserving 200 FTE
    hours.
  • Maintained 95% first-time acceptance success through meticulous execution.
    Recognized as Employer of the Month due to outstanding MFA score of 6.5 out of 7 by Pratt and
    Whitney.

Work Availability

monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Affiliations

  • ASME

Work Preference

Work Type

Full Time

Work Location

On-SiteHybridRemote

Important To Me

Career advancementPersonal development programsTeam Building / Company RetreatsWork-life balance

Quote

The first one gets the oyster, the second gets the shell
Andrew Carnegie

Software

AutoCAD

CATIA

MS office

Power BI

Solumina MES

Enovia PLM

Languages

Hindi
Native language
English
Advanced (C1)
C1

Interests

Travelling

Food

Timeline

Quality Assurance Engineer

Lear Corporation
03.2024 - 11.2024

Manufacturing Engineering Technician

Jaguar Land Rover
10.2022 - 12.2023

Master of science - Mechanical Engineering

University of Hertfordshire
02.2021 - 09.2022

Design Engineer

Cyient Ltd
09.2017 - 02.2021

Bachelor of Technology - Mechanical Engineering

Jawaharlal Nehru Technological University Hyderabad
08.2013 - 05.2017
Sai Kiran NambulaMechanical Engineer