SAI KUMAR VEGIREDDY

Experienced Quality Control Engineer with 5 years in the electronics manufacturing industry. Proficient in testing, inspection, root cause analysis, and process improvement to guarantee product reliability and adherence to industry standards such as ISO 9001 and IPC-A-610. Extensive expertise in PCB testing, failure analysis, and statistical process control (SPC). Committed to driving continuous improvement and ensuring optimal product quality.

• Led the implementation and compliance of ISO 9001:2015 quality management system.
• Coordinated internal and external audits to ensure adherence to ISO 9001 standards.
• Developed and maintained quality documentation, SOPs, and process improvements to meet certification requirements.
• Inward Raw material Inspection includes Active and passive components, Components Identification, Counter fit parts rejection, Supplier and OEM CoC's verification, Records maintenance of Inward material.
• In-process Inspection done for FR-4 PCB's, RF PCB's, Flexi PCB's, Cable Harness, Relay Wiring, Potting and Conformal Coating, Environmental test activities.
• Conduct PCB functional testing, failure analysis, and defect detection to maintain product quality.
• Implement 8D problem-solving techniques to resolve recurring issues.
• Perform Root Cause Analysis (RCA) using 5 Whys & Fishbone Diagram to prevent failures.
• Develop and maintain quality control procedures for SMT, THT, and final assembly processes.
• Monitor Statistical Process Control (SPC) and generate reports for process improvements.
• Ensure compliance with ISO 9001, IPC-A-610, RoHS.
• Collaborate with cross-functional teams for supplier quality audits and corrective actions.
• My Extensive Experience includes Relays and DC-DC Converters Functional Test.
• Having good understanding of schematics and technical datasheets.
• Coordinating with user for QA Activities (Stage wise Inspections).
• Proficient in Knowledge in international standards like IPC-A-600, MIL-PRF-55110H, IPC-A-610, IPC-A-620, IPC 7711/7721, MIL-I-46058C, MIL-STD-861G/JSS 55555, MIL-STD-461G etc.
• Responsible manpower management, appraisals, and schedules.
• Analysis of defects or complaints received from customers.
• Managing the shelf life and floor life of MSD, ESD components as per IPC Standards and 5S.
• Communicate QMS improvements /Gaps/Corrective actions /audit findings and Escalations in a positive manner.

• Date of Birth: 08/26/98
• Gender: Male
• Nationality: Indian
• Marital Status: unmarried