SAIPRASAD PRADHAN

• Company Overview: Automobile parts enclosure Company for all passenger car manufacturers in India(Hyundai, Maruti Suzuki,Toyata,Ashok Leyland,Nissan)
• 6.5+ Years of Hardcore Experience in injection Molding Processing & Production
• ROLE & RESPONSIBILITIES:1.Process setting, Machine allotment according production plan,Expedite Mold allotment for maintenance & manpower handling
• 2.Scientific process study for critical mold
• 3.New mold trail/Analysis
• 4.Process optimisation, controlling of parameters, process stability & standardization
• 5.To Take initiate on continual improvement projects a reduction of manufacturing process parameters & variations in product characteristics
• 6.Improving OEE to run the machine with full efficiency
• 7.Reaction register to be filled when ever DIS is raised
• 8.To concentrate on customer audit points/ Improve activities
• 9.Trainer for Technicians,Group leaders & operators
• 10.Lean manufacturing
• 11.Able to Operate 50T to 1600 T machine
• 12.Able to operate one & two core mold , sequence mold & QMS system
• 13.Familiar kanban system,flow charts,3C,7W, Problem solving method 7QC tools ,8D
• 14.Maintain the shift production report,WIS,SMP,TS audit record,offer note, preheating note
• 15.Taking care of full production & Assy Dept
• & Directly reporting to production manager
• 16.Tool validation
• 17.Material trial
• 18.Supplier development for the department
• Automobile parts enclosure Company for all passenger car manufacturers in India(Hyundai, Maruti Suzuki,Toyata,Ashok Leyland,Nissan)
• TECHNICAL EXPERTISE:-Machine used: Mitsubishi,Toyo
• Robot knowledge in injection molding machine: Operating knowledge of Wittman robots in injection molding machine
• Material used: Processed various type of grade of poly propylene, poly amide 6 & 66, ASA, ABS, POM, PE, PC, PC+ABS etc
• ACHIEVEMENTS:1.System simplification by introducing check sheets, Work circuit
• 2.Facing ISO/TS Audit/IATF AUDIT/ASES Audit as per Nissan standard
• 3.Playing a lead role to train a new commers & control whole shop floor operation team in terms of technical support & product trouble shooting

1.Process setting, Machine allotment according production plan,Expedite Mold allotment for maintenance & manpower handling.

2.Scientific process study for critical mold.

3.New mold trail/Analysis

4.Process optimisation, controlling of parameters, process stability & standardization.

5.Improving OEE to run the machine with full efficiency.

6.Trainer for Technicians,Group leaders & operators.

7.Able to Operate 100T to 1400 T machine.

12.Able to operate one & two core mold.

Robot knowledge in injection molding machine:

13. Operating knowledge of Wittman robots in injection molding machine.

• Learned new materials, processes, and programs quickly.
• Attended training courses to build understanding of processes, techniques, and industry.
• Participated in on-the-job training, working closely with supervisors and coworkers and asking appropriate questions.
• Supported departmental tasks to increase understanding of industry processes.
• Promoted positive collaboration among trainees, encouraging teamwork and problem-solving skills.
• Interacted with customers under supervision to support operational objectives.