Summary
Overview
Work History
Education
Skills
Certification
Languages
Awards
Disclaimer
Timeline
Generic
Sajeev Rajan

Sajeev Rajan

Kayamkulam

Summary

Dynamic professional with over 20 years of hands-on experience in the installation, maintenance, and troubleshooting of diverse rotating equipment. Proven expertise in optimizing system performance while adhering to safety regulations fosters operational excellence and enhances productivity. A strong commitment to quality service and technical proficiency consistently drives team success, supported by extensive knowledge gained from working in the oil and gas and chemical industries since 1999. 12 Years at ADNOC Gas processing, Habshan-5 as a Lifting Supervisor further amplifies the ability to elevate operational efficiency and deliver exceptional results. Experienced with team leadership and operational management. Utilizes strong organizational skills to optimize workflow and improve team efficiency. Track record of fostering collaborative work environment to achieve collective goals.

Overview

26
26
years of professional experience
1
1
Certification

Work History

Supervisor, Lifting Operations

ADNOC, ABU DHABI, UAE
01.2019 - 10.2024
  • Planning and Execution of Critical and Non-Critical Lifting operations.
  • Prepare Rigging Plan, Risk assessment, method statement /Rigging studies for rigging operations.
  • Able to work efficiently with Engineering, Operations, Maintenance support Materials Management, contractors, Environmental, Safety and other groups within the plant organization.
  • Working experience to handle lifting jobs at high elevations approximately 80-100 meters
  • Supervise and ensure the safe operation of cranes and lifting gears.
  • Enhanced communication within the team by holding regular meetings and encouraging open dialogue among all members.
  • Implemented safety protocols to minimize workplace accidents and maintain compliance with industry standards.

MAJOR LIFTING OPERATIONS CARRIED OUT

  • Lifting and Skidding of Sulphur Reaction Furnes 380tons (553R102)
  • Gas Turbine(frame-6)14tons Rotor replacement.(580ME101A to H)
  • 48” Live Line Lifting and repositioning activities.
  • Stacker reclaimer bear box and drive pulley replacement activities.
  • 4.5tons Flare tip replacement at 100m height using 500T crane.
  • Various type of valves lifting and shifting.
  • Installation and lifting of Rotating equipment like pumps, Compressors, Fin fans, Gear boxes.

Lifting Supervisor and Mechanical Coordinator

ADNOC Gas Processing
01.2013 - 10.2024
  • Streamlined communication between contractors, engineers, and site supervisors to ensure seamless execution of complex lifts.
  • Conducted thorough pre-lift meetings with crew members to review safety protocols and clarify roles in the upcoming operation.
  • Developed comprehensive lift plans that accounted for ground conditions, load sizes, wind speeds, and other critical factors to ensure successful outcomes.
  • Contributed to the development of company-wide lifting strategies that aligned with organizational goals and industry best practices.

Senior Service Technician (Field and Workshop)

ADNOC, ABU DHABI, UAE
01.2013 - 01.2019
  • Maintenance and Commissioning of API & ANSI Pumps and Compressor.
  • Maintenance and overhauling of reciprocating pumps & compressors.
  • Trouble shooting, Assembling and installation of various types of mechanical seals (single and double seal type).
  • Removal, Installation Maintenance, overhauling and testing of Isolation and Control valves and PSVs.
  • Corrective and Preventive maintenance of rotating equipment.
  • Shutdown maintenance of rotating equipment’s.
  • Dismantling, Overhauling and Alignment of rotating equipment.
  • Improved equipment efficiency by performing regular maintenance tasks and timely repairs.

Senior Service Technician (Field and Workshop)

FLOWSERVE PUMPS, Dubai, UAE
12.2010 - 01.2013
  • Dismantling, Overhauling and Alignment of centrifugal single and multistage pumps and maintenance of API & ANSI Pumps.
  • Dynamic balancing of rotor and impellers.
  • Installation, coupling alignment and commissioning of pump.
  • Pre-Commissioning Inspection & Preparation.
  • Startup and Initial testing activities.
  • Performance testing & monitoring.
  • Improved equipment efficiency by performing regular maintenance tasks and timely repairs.
  • Diagnosed and troubleshot problems, repairing, and restoring machines to peak performance.
  • Inspected equipment to diagnose operational issues.

Rotating Equipment Technician

PETRO RABIGH Refinery and petrochemicals KSA
09.2009 - 11.2010
  • Dismantling and repairing Rotating Equipment’s, replacing critical components and Seals.
  • Utilized a variety of hand and power tools, including hoists and precision measuring instruments, for effective rotating equipment assembly.
  • Corrective and Preventive maintenance of rotating equipment.
  • Troubleshooting, breakdown, jobs of rotating equipment.
  • Maintained comprehensive documentation of equipment repairs, maintenance activities, and performance data for future reference.

Mechanical Technician (offshore and Workshop)

MARITIME INDUSTRIAL SERVICES
02.2008 - 10.2010
  • Offshore service. Rotating and static equipment maintenance.
  • Dismantling and repairing Rotating Equipment’s, replacing critical components and Seals.
  • Utilized a variety of hand and power tools, including hoists and precision measuring instruments, for effective rotating equipment assembly.
  • Corrective and Preventive maintenance of rotating equipment.
  • Troubleshooting, breakdown, jobs of rotating equipment.
  • Frequently diagnosed mechanical problems and determined how to correct issues.
  • Monitored equipment performance to confirm proper and efficient function.

Rotating Equipment Mechanic

DESCON ENGINEERING QATAR
04.2005 - 03.2007
  • Dismantling and repairing Rotating Equipment’s, replacing critical components and Seals.
  • Utilized a variety of hand and power tools, including hoists and precision measuring instruments, for effective rotating equipment assembly.
  • Corrective and Preventive maintenance of rotating equipment.
  • Troubleshooting, breakdown, jobs of rotating equipment.

Mechanical Technician

FOSTER WEELER JUAIL KSA
04.2002 - 05.2025
  • Dismantling and repairing Rotating Equipment’s, replacing critical components and Seals.
  • Utilized a variety of hand and power tools, including hoists and precision measuring instruments, for effective rotating equipment assembly.
  • Corrective and Preventive maintenance of rotating equipment.
  • Troubleshooting, breakdown, jobs of rotating equipment.
  • Assembled and disassembled equipment to perform repairs and maintenance.

Mechanical Technician

SASREF REFINERY JUBAIL KSA
12.2000 - 04.2002
  • Rotating Equipment maintenance
  • Maintained clean and organized work area to easily locate repairing tools and equipment.
  • Frequently diagnosed mechanical problems and determined how to correct issues.
  • Inspected and tested equipment, machinery and components to diagnose issues, recognize defects, and determine appropriate repairs.
  • Followed guidelines while performing maintenance and repairs to prevent work-related injuries.

Mechanical Technician

LG ENGINEERING QATAR
09.1999 - 11.2000
  • Rotating Equipment maintenance
  • Frequently diagnosed mechanical problems and determined how to correct issues.
  • Identified mechanical problems and determined best solutions for correction.
  • Inspected and tested equipment, machinery and components to diagnose issues, recognize defects, and determine appropriate repairs.
  • Maintained clean and organized work area to easily locate repairing tools and equipment.

Education

Diploma - Mechanical Engineering

Institute of Engineering Technology
Kerala
05.1998

Industrial training institute - Mechanical

Vikram Sarabhai Technical Institute
Kerala
05.1998

SSLC - Academic study

State Board of Exams
Kerala
03.1992

Skills

  • Awareness of HSE requirements, Knowledge of HSE procedures & practices
  • Able to work efficiently with Engineering, Operations, Maintenance support Materials Management, contractors, Environmental, Safety and other groups within the plant organization
  • Planning and Organizing, Scheduling and Coordinating, Checking, Examining and Recording
  • Experienced in utilizing hoists and measuring instruments for assembly tasks
  • Performed detailed inspections of machine components for specification compliance
  • Executed preventative maintenance tasks
  • Preparation of purchase requisitions for spare parts
  • Dismantling and repairing Rotating Equipment’s, replacing critical components and Seals
  • Proficient in dynamic balancing of rotors

Certification

  • Advanced Pump Maintenance and Troubleshooting Course by SPARK Technical consultancy & Professional Training held on 2023-09-04 – 2023-09-08.
  • Mechanical Seal Maintenance & Overhauling Course by Emirates Technical Training Center Abu Dhabi.
  • Operation Procedure of Dynamic Balancing Machine with practical on RPHF 0239 CAB 920.
  • Hydraulic System maintenance Course.
  • Valves Maintenance & Testing Course.
  • Safe operation of EOT crane.
  • Completed the H2S and BA course.
  • Helicopter under water escape(H U W E)
  • Safe use of Safety harness.
  • Basic firefighting.
  • Safe lifting procedure.
  • Appointed Person of Lifting operation as per ADNOC HSE-OS-ST19 Standard (Competent Person for Lifting Operation)
  • Holder of UAE License.

Languages

English
Hindi
Malayalam
Tamil

Awards

Achieved a 95% customer satisfaction rate through effective communication and service delivery., BEST PERFORMER Award for 2nd quarter 2015.

Disclaimer

I hereby declare that the above information furnished is true to the best of my knowledge. Yours faithfully, (Sajeev Rajan)

Timeline

Supervisor, Lifting Operations

ADNOC, ABU DHABI, UAE
01.2019 - 10.2024

Lifting Supervisor and Mechanical Coordinator

ADNOC Gas Processing
01.2013 - 10.2024

Senior Service Technician (Field and Workshop)

ADNOC, ABU DHABI, UAE
01.2013 - 01.2019

Senior Service Technician (Field and Workshop)

FLOWSERVE PUMPS, Dubai, UAE
12.2010 - 01.2013

Rotating Equipment Technician

PETRO RABIGH Refinery and petrochemicals KSA
09.2009 - 11.2010

Mechanical Technician (offshore and Workshop)

MARITIME INDUSTRIAL SERVICES
02.2008 - 10.2010

Rotating Equipment Mechanic

DESCON ENGINEERING QATAR
04.2005 - 03.2007

Mechanical Technician

FOSTER WEELER JUAIL KSA
04.2002 - 05.2025

Mechanical Technician

SASREF REFINERY JUBAIL KSA
12.2000 - 04.2002

Mechanical Technician

LG ENGINEERING QATAR
09.1999 - 11.2000

Diploma - Mechanical Engineering

Institute of Engineering Technology

Industrial training institute - Mechanical

Vikram Sarabhai Technical Institute

SSLC - Academic study

State Board of Exams
Sajeev Rajan