Saksham Upadhyay
Neemrana, Alwar
Summary
Experienced Senior Engineer with a proven track record in the production engineering and new development domains. Skilled in fostering team collaboration, maintaining accountability, and effectively engaging with diverse groups across all levels of management. Demonstrates adaptability in dynamic environments and a commitment to innovation. Passionate about driving advancements in sustainable and eco-friendly automotive solutions to shape a more sustainable future.
Overview
7
7
years of professional experience
Work History
Senior Engineer
Tokai Imperial Rubber India pvt ltd (SumitomoRiko Group)
Neemrana, Alwar
05.2022 - Current
- Managed production processes to ensure smooth operations and high-quality output in a fast-paced automotive manufacturing environment for OEM,s (HMSI, SMIPL, & HMCL).
- Lead new development projects, working with different teams to create innovative solutions for automotive components.
- Improved productivity and reduced costs by optimizing processes and using lean manufacturing techniques.
- Worked closely with teams and management at all levels to achieve company goals.
- Known for solving problems effectively, being accountable, and adapting to new challenges in production and product development.
- Done line balancing by cycle time study and reducing ideal machine time to improved productivity of production lines up to 95%.
- Responsible to maintain overall capacity of plant and implemented actions to increase capacity of lines.
- Responsible for machine validation of machines like resin extrusion, cover extrusion, molded tube and assembly lines.
- Maintained overall profitability of plant by managing GCI and investment costs in plant.
- Successfully completed external IATF audit for PE department.
- Introduced continuous improvements and automations in plant to increase line productivity (For e.g.: reducing setup time & eliminating MUDA activities in process.)
- Reduction of overall rejection of plant and achieve a profitable plant.
- Been a part of machine and process design with SRK-Japan.
- Responsible for maintaining the layout of plant.
Engineer
Bony Polymer
Viramagam, Ahmedabad
09.2020 - 05.2022
- Developed new hose parts for M/s RAICAM (SANAND& ITALY) adding up to 58 lakhs of business per month to the company.
- Responsible for studying drawing for feasibility and comparing with similar running models at phase-1 of APQP.
- Responsible for maintaining PPAP documents of all the new & running parts of both hose and molding for customers like HMCL, SMG & HMSI.
- Responsible for managing and reviewing with customers for any new development or any engineering change in any model.
- Regular customer interactions at all stages of development for feedback and improvements in development.
Engineer
Munjal Auto India pvt ltd
Vadodara
05.2018 - 02.2020
- Developed BS6 mufflers for HMCL and Piaggio (Italy-export) completing the transition from BS4 models to BS6.
- Established production line for HMCL accessories and mufflers.
- Worked on installation of YASKAWA robot for accessories production.
- Validating feasibility of gauge and fixtures after trials of the same and ability to seek out solutions across functional departments and remote sites.
- Maintaining part rejection within specified limits at development stage.
- Developed two wheeler accessories namely Pedal Gear Change, Pedal Brakes, Guard Engine, Steering Handle and Main Stand adding a business of 50 lakhs per month.
Education
Bachelor of Technology - Mechanical
Krishna Engineering College
Ghaziabad05-2016
12th - Science
Krishna Engineering College
Ayodhya05-2011
10th - Science
Tiny Tots Sr.Sec.School
Ayodhya05-2009
Skills
- APQP
- FMEA
- AUTOCAD
- 7 QC TOOL
- MS OFFICE
Timeline
Senior Engineer
Tokai Imperial Rubber India pvt ltd (SumitomoRiko Group)
05.2022 - Current
Engineer
Bony Polymer
09.2020 - 05.2022
Engineer
Munjal Auto India pvt ltd
05.2018 - 02.2020
Bachelor of Technology - Mechanical
Krishna Engineering College
12th - Science
Krishna Engineering College
10th - Science
Tiny Tots Sr.Sec.School
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