Summary
Work History
Education
Skills
Websites
Accomplishments
Projects
Timeline
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Sam Sebastian Luke

Sam Sebastian Luke

Chennai

Summary

Dynamic engineering professional with strong skills in AutoCAD, SolidWorks, and design validation tools. Gained design expertise through academic and competitive projects, including developing a Formula SAE steering assembly, a robotic arm, and a smart helmet safety system. Built process flow and manufacturing knowledge through internships at Caterpillar, Toyota, and Tata Motors, applying CAD and problem-solving to streamline operations, and improve efficiency.

Work History

In Plant Training Intern

Caterpillar India Limited
04.2025 - 05.2025
  • Mapped feeder flow and supported process improvement efforts to streamline production.
  • Assisted with SAP ME implementation to improve tracking and efficiency.
  • Conducted time studies on OHT frames to optimize workforce use and compared forklifts, BOPTs, and stackers to recommend better material handling solutions.

Vehicle Dynamics Engineer

Shaurya Racing (Formula SAE Team)
10.2022 - 12.2024
  • Designed and tested steering assembly for SR10 using AutoCAD, ensuring compliance with GD&T standards.
  • Provided technical support and assisted in assembly of SR9 and SR10.
  • Led technical reviews for assembly processes, coordinating with cross-functional teams to meet cost, weight, and functional targets.

Service Intern

Toyota
09.2023 - 10.2023
  • Researched suspension and steering systems to improve performance and align with production standards, while gaining hands-on experience with automotive assemblies and service workflows.
  • Engaged directly with customers to address their queries and resolve issues, building essential skills in customer service and problem-solving within a technical context.

In Plant Training Intern

TATA Motors
07.2022 - 08.2022
  • Gained hands-on experience in repairing damaged chassis and other body components, including replacement of various parts following accidents, ensuring adherence to safety and structural integrity standards.
  • Assisted in recovering battery-drained EVs and gained an in-depth understanding of service procedures for both EVs and conventional vehicles.

Education

B.Tech - Mechanical Engineering, Specialization in Electric Vehicles

Vellore Institute of Technology
Chennai, Tamil Nadu
08.2021 - 06.2025

Higher Secondary Education - PCMC

SFS Public School
Kottayam
05.2019 - 03.2021

Skills

  • AutoCAD
  • SolidWorks
  • Autodesk Inventor
  • Catia V5
  • GD&T
  • MS Office
  • Ansys
  • Team oriented
  • Leadership and team coordination
  • Effective communication
  • Strategic problem solving
  • Strategic problem solving

Accomplishments

  • Design of a HelmLocker, Secured 1st place in a 72-hour hackathon by developing an innovative solution that required riders to wear helmets.
  • Designed and Fabricated RoboArm, Led a team of three to be the only ones to complete a 48-hour makeathon with a fully functional robotic arm, securing 1st place.

Projects

Sustainable Energy Harvesting Mechanism for Underwater Unmanned Vehicles - AutoCAD, Ansys, 3D Printing  

  • Led a three-member team to design an innovative wave energy harvesting system for UUVs, featuring a gearbox converting bidirectional motion to unidirectional output, validated through ANSYS and MATLAB, and prototyped via 3D printing.

Design of a HelmLocker - AutoCAD 

  • Designed a smart solution for locking a helmet, securing 1st place in a hackathon conducted by Raptee using AutoCAD for designing. The design compelled the rider to wear a helmet in order to ride the bike, resulting in a 85 percent less fatality during an accident.

Designed and Fabricated RoboArm - Arduino IDE, Solid works, 3D Printing, Manufacturing  

  • Led a three-member team in designing and fabricating a robotic arm with 6 degrees of freedom, securing 1st place in Roboprix.

CNC Drawing Machine - ArduinoIDE, Inkscape, Manufacturing  

  • Fabricated a CNC drawing machine as a personal project. It can be used to draw or write any given input on any piece of paper using any writing instrument of users choice.

Timeline

In Plant Training Intern

Caterpillar India Limited
04.2025 - 05.2025

Service Intern

Toyota
09.2023 - 10.2023

Vehicle Dynamics Engineer

Shaurya Racing (Formula SAE Team)
10.2022 - 12.2024

In Plant Training Intern

TATA Motors
07.2022 - 08.2022

B.Tech - Mechanical Engineering, Specialization in Electric Vehicles

Vellore Institute of Technology
08.2021 - 06.2025

Higher Secondary Education - PCMC

SFS Public School
05.2019 - 03.2021
Sam Sebastian Luke