Sambhu Bera
Summary
Results-driven Production Engineer with 6+ years in injection moulding and automotive plastic manufacturing. Expertise in Scientific Injection Moulding, process optimization, and Lean Manufacturing. Proficient in enhancing productivity, minimizing defects, and managing shop floor operations to ensure quality and timely delivery.
Overview
7
7
years of professional experience
Work History
Production Engineer
AUTOPLAST
BENGALORE
03.2025 - Current
Production Supervisor
INDIAN PACKING PRODUCT PVT.LTD
11.2023 - 02.2025
PRODUCTION SUPERVISOR
CENTUN ELECTONICS LIMITED
11.2019 - 05.2023
- Led injection moulding production operations to achieve daily production targets while maintaining safety, quality, and delivery performance.
- Monitored and improved Overall Equipment Effectiveness (OEE), machine utilization, cycle time, and production efficiency through continuous improvement initiatives.
- Managed new mould trials, process validation, and optimization to achieve stable production with minimum rejection.Coordinated with Tool Room, Maintenance, Quality, and NPD teams for new product introduction (NPI), engineering changes (ECN), and process improvements.
- Applied Lean Manufacturing and Six Sigma methodologies to eliminate waste, reduce defects, and improve process capability.
- Conducted Root Cause Analysis implemented CAPA to prevent recurring production and quality issues.
- Ensured preventive maintenance and troubleshooting of moulds, robots, auxiliary equipment, hot runner systems, and hydraulic cores.
- Reduced cycle time and material wastage through scientific process optimization and continuous improvement projects.
- Conducted daily KPI review meetings to monitor Safety, Quality, Delivery, Cost, OEE, Rejection, Breakdown, and Productivity performance.
- Worked with ERP/MES systems for production planning, traceability, machine monitoring, and real-time manufacturing data analysis.
- Led manpower planning, shift scheduling, operator allocation, and skill development to improve workforce productivity.Promoted 5S, Kaizen, Visual Management, Poka-Yoke, and TPM activities across the shop floor.
- Expertise in processing engineering plastics including PP, ABS, PC, PA (Nylon), POM, HDPE, LDPE, PC+ABS, TPE, and glass-filled materials.
- Led manpower planning, shift scheduling, operator allocation, and skill development to improve workforce productivity.
Promoted 5S, Kaizen, Visual Management, Poka-Yoke, and TPM activities across the shop floor. - Successfully improved production efficiency, reduced rejection, minimized machine downtime, and supported cost reduction initiatives.
Education
Diploma of Engineering - Mechanical engineering
CENTRAL CALCUTTA POLYTECHIC
01-2019
WBBSE -
01-2014
Bachelor of Technology - Mechanical engineering
Bankura Unnayani Institute Of Engineering
Skills
- Production planning
- ERP Software
- Autodesk
- Troubleshooting skills
- Analytical
- Automation skills
- Microsoft Office
- MS OFFICE
- MS EXCEL
- PowerPoint
- Managing
- Team work
- Collaborative mindset
- Work ethic
- Digital communication
- Communication skills
Personal Information
- Date of Birth: 01/10/98
- Gender: Male
- Nationality: Indian
- Marital Status: Unmarried
Languages
- English
- Hindi
- Bengali
- Kannada
Mailing Address
Yelahanka new town, Bengalore, Karnataka, 560064
Roles And Responsibilities
- Responsible for Trouble Shooting for Process & tooling issues in trial Sectors
- Understanding New ECNs, Supporting Feasibility & Implementation
- Review Every New projects Issues, providing Suggestion for process concerns
- Manpower Handling: ensures a skilled and adequately staffed workforce to meet production targets
- Daily Production: Planning focuses on setting and tracking short-term production goals
- Shift Planning: ensures the right number of workers are available for each shift, optimizing productivity and reducing worker fatigue
- Shop Floor Control: is focused on real-time monitoring and issue resolution to maintain smooth production
- Shop Floor Management: is the day-to-day operation of the production line, ensuring workflows are smooth, and safety standards are followed
Hobbies and Interests
- Movies
- Travelling
- GYM
- Cricket
Disclaimer
I hereby declare that the information furnished above is true to the best of my knowledge.
Timeline
Production Engineer
AUTOPLAST
03.2025 - Current
Production Supervisor
INDIAN PACKING PRODUCT PVT.LTD
11.2023 - 02.2025
PRODUCTION SUPERVISOR
CENTUN ELECTONICS LIMITED
11.2019 - 05.2023
Diploma of Engineering - Mechanical engineering
CENTRAL CALCUTTA POLYTECHIC
WBBSE -
Bachelor of Technology - Mechanical engineering
Bankura Unnayani Institute Of Engineering