Samrat Bhavsar
Pune
Summary
- 10+ years of automobile industry experience in R&D, product design, and development, with expertise in vehicle sub-systems of passenger vehicles and commercial vehicles.
- Vehicle static and vehicle dynamic layout, design, and packaging of brakes, chassis, exhaust, fuel system, and its components; benchmarking; prototyping; exposure to CFTs like DFA, DFS, DFM, PPPM, and DFMEA.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Deputy Principal Engineer
ALTEN India Pvt. Ltd.
Pune
06.2023 - Current
- Developed vehicle underbody architecture packaging, including brakes, exhausts, suspension, and initial systems and component engineering design.
- Leading the zone meetings, and coordinating with cross-functional teams to resolve packaging and adaptation.
- Packaging of brake circuit components, fuel system, suspension, and chassis components in the vehicle.
Team Leader
Tata Technologies
Pune
03.2018 - 05.2023
- I have experience in commercial vehicle subsystem development, design engineering, and project execution, and I am proficient in designing and developing brake systems and exhaust systems for commercial vehicles.
- Design review for packaging, vehicle aggregate teams.
- Packaging study, conceptual and detailed design, with meeting cost, weight, and functional targets for the modular platform of M&HCV.
- Overall, the product development team includes Prototype Building, Systems Aggregate, FMQ, Testing, and Validation.
- Conduct or participate in regular design reviews, and escalate issues requiring assistance to management for DFMEA, DFM, DFA, DFS, and FMQ Proto-Shop.
- Vehicle subsystem design verification and approval as a DMU reviewer role.
- PLM activities for design releases, product data management (PDM).
Design Engineer
Harita Techserv Pvt Ltd
Pune
04.2017 - 03.2018
- Onsite at 'John Deere' Engineering Services Team for the design and development of the operating station for tractors and harvesters. Working as part of the Continuous Improvement team.
- Design, development, prototype manufacturing, tractor and harvester's operating station.
- Maintain data with the help of PDM Windchill.
Design Engineer
PARAMTECH CAD SERVICES PRIVATE LIMITED
Pune
09.2014 - 04.2017
- At TATA Motors Ltd. ERC VI Team for the AMP of the B-Class Hatchback Car (Altroz).
- Packaging study of vehicle engine bay for B-Class car and its modular platform.
- Design, development, and modeling of brakes, cooling duct (B surface plastic part).
- Drafting and detailing using GD&T, stack-up analysis, and releasing data on PLM (Teamcenter).
- Conceptual design for a modular platform.
- DFMEA, DFM, DFA, DFS.
- Benchmarking for quality issues, such as BIW issues, PQ issues, ergonomics issues, and powertrain.
- Interaction with CFT, such as TS, FMQ, BIW, Brakes, Trims, Engine, and Proto-Shop.
Design Engineer
CADTECH DESIGN Aurangabad
Aurangabad
06.2013 - 09.2014
- At Greaves Cotton Ltd. BS III engine automotive application for the customer of Tata Motors.
- Design of engine components.
- Preparations for the General Assembly (GA) drawing and Bill of Materials (BOM).
- Making a Design Alteration Form (DAF) for remodeling, redrawing, and managing data using PLM.
- Skill in Creo, 3D modeling, and detailing using the knowledge of GD&T for various engine components.
Education
B. Tech - Production Engineering
Maharashtra Institute of Technology
01-2013
Diploma - Production Technology
Marathwada Institute of Technology
01-2008
Skills
- Vehicle packaging
- Design verification
- Brake system design
- PLM management
- DFM methodologies
- Subsystem integration
- Cross-functional collaboration
- Project execution
- DFMEA analysis
- CAD modeling
- Commercial vehicle design
- Vehicle subsystem integration
- Cost management strategies
Certification
Fundamentals of Vehicle Design and Packaging - Tata Technologies, 8499
Languages
English
Proficient (C2)
C2
Hindi
Proficient (C2)
C2
Marathi
Native
Native
Affiliations
Won Overall winner award & Second in durability test in National level event BAJA SAEINDIA 2010.
Timeline
Deputy Principal Engineer
ALTEN India Pvt. Ltd.
06.2023 - Current
Team Leader
Tata Technologies
03.2018 - 05.2023
Design Engineer
Harita Techserv Pvt Ltd
04.2017 - 03.2018
Design Engineer
PARAMTECH CAD SERVICES PRIVATE LIMITED
09.2014 - 04.2017
Design Engineer
CADTECH DESIGN Aurangabad
06.2013 - 09.2014
B. Tech - Production Engineering
Maharashtra Institute of Technology
Diploma - Production Technology
Marathwada Institute of Technology