SANDEEP DABHADE
Production Engineer
Pune
Summary
I have completed my S.S.C. from Swami Muktanand Vidyalay Bokate tahsil- yeola Dist- Nashik. I have Completed Diploma in Automobile Engineering from Government Polytechnic Nashik with Percentage of 72.44. I am working as a Team Lead in Transmission Assembly with Team of 70 Peoples.
Overview
12
12
years of professional experience
Work History
Technician (Warehouse Co-ordinator)
JOHN DEERE INDIA, PUNE
01.2018 - Current
- Detail Knowledge of transmission assembly
- Worked in warehouse management
- Handled Warehouse Activity with the help of S.A.P
- And AMES Softwares
- Tracking Export Containers and planning dispatch within stipulated time frame
- Sequencing the Drive train plan as per schedule and support internal customer ( vehicle factory ) to meet daily target
- Maintaining 5s’s and keeping the warehouse area visually attractive to visitors
- Management of Safety Stock, Live Stock, Dead Stock and Rework
- Contribution for enhancing new joinee’s operatoring skills
- Assisting in the rework of pending transmission
- Monitoring of 5’S activity in shop that stimulate production activity
- Responsible for Multiskilling of each operator
- Strong orientation towards achievement of production targets
- Primary knowledge of BOM (bill of material) for every transmission
- Preparing OMS (operator method sheet)
- Preparing SOE ( sequence of events)
- Deployment of multiskilling and flexing technic over all the possible stations
- Control of material rejection in assembly line
- Knowledge of Transmission Performance Testing (Power Reverser / Regular Models)
- PROJECT WORK
- Co-ordination in assembly modification
- Tools & Fixtures development for Fitment trial
- Changed the existing shop floor design for improving ergonomics & closure of unsafe conditions
- QUALITY ANALYSIS
- Resolving line related quality issues in order to meet factory production goal & Monitoring lead time of inspection
- Conducting Process audit & address various quality issues & prevent occurrence of new defects
- Rework analysis & reducing rejection levels at supplier end & process improvement
- PRODUCTION
- Strong orientation towards achievement of Production targets (with maximum utilization of all the available resources)
- Strong Orientation towards Productivity rise by using various tools like LCA (Low Cost Automation), Kaizen, Line Balancing, Motion Loss study etc
- Strong Orientation towards Productivity improvement, Breakdown prevention, Cost saving
- Study & analysis of total process to find out possible chances of assembly defect & implementation of Mistake Proofing
- Responsible for Multi skilling of each operator
- It includes Education & Training of job knowledge, Creating operator skills & Quality awareness, Safety & First aid, Personality development
- Maintaining & improving the “5S &TPM" activities in the shop floor
- Responsible for in-house Rejection analysis
- Sub-assembly inventory maintaining as per plan
- ACHIEVEMENTS
- Productivity increase from 70% to 85%
- Linearity increase from 80% to 95 % for Vasco Model (high work content model on line)
- Cost saved by implementing the Lean manufacturing processes such as NVA reduction.
Assistant Technician, Warehouse Co-ordinator
JOHN DEERE INDIA
07.2013 - 12.2017
Technical Trainee (Team Leader)
JOHN DEERE INDIA, PUNE WORKS
06.2011 - 06.2013
Education
Diploma - Automobile Engineering
Government PolytechnicNashik (An Autonomous Institute of Maharashtra)
Skills
Self-confident and Self-MotivatedContinuous learning and having good English communication skillKnowledge ofMS Excel
Good knowledge on problem solving technology and root cause analysis
Team leading skill and Manpower allotment
Leading team with CFT From assembly side
Expert in Line Balancing and decision Maker
Experienced in SAP for Product BOM related work
Experienced in AMES software for quality related tracking systems
Experienced in MS-Excel for Data Visualisation Tools
Accomplishments
- Collaborated with team of 15 in the development of Poka-Yoke for AA piston Assembly.
- Collaborated with team of 18 in the development of Needle Roller Bearing Rework Tool.
- Achieved 0 safety incidence in a Quarter through effectively implementing Unsafe Identification and Closure on weekly basis.
Timeline
Technician (Warehouse Co-ordinator)
JOHN DEERE INDIA, PUNE
01.2018 - Current
Assistant Technician, Warehouse Co-ordinator
JOHN DEERE INDIA
07.2013 - 12.2017
Technical Trainee (Team Leader)
JOHN DEERE INDIA, PUNE WORKS
06.2011 - 06.2013
Diploma - Automobile Engineering
Government PolytechnicNashik (An Autonomous Institute of Maharashtra)