SANDEEP DABHADE
Production Engineer
Pune
Summary
I have completed my S.S.C. from Swami Muktanand Vidyalay Bokate tahsil- yeola Dist- Nashik. I have Completed Diploma in Automobile Engineering from Government Polytechnic Nashik with Percentage of 72.44. I am working as a Team Lead in Transmission Assembly with Team of 70 Peoples.
Overview
12
12
years of professional experience
Work History
Technician (Warehouse Co-ordinator)
JOHN DEERE INDIA, PUNE
01.2018 - Current
- Detail Knowledge of transmission assembly
- Worked in warehouse management
- Handled Warehouse Activity with the help of S.A.P
- And AMES Softwares
- Tracking Export Containers and planning dispatch within stipulated time frame
- Sequencing the Drive train plan as per schedule and support internal customer ( vehicle factory ) to meet daily target
- Maintaining 5s’s and keeping the warehouse area visually attractive to visitors
- Management of Safety Stock, Live Stock, Dead Stock and Rework
- Contribution for enhancing new joinee’s operatoring skills
- Assisting in the rework of pending transmission
- Monitoring of 5’S activity in shop that stimulate production activity
- Responsible for Multiskilling of each operator
- Strong orientation towards achievement of production targets
- Primary knowledge of BOM (bill of material) for every transmission
- Preparing OMS (operator method sheet)
- Preparing SOE ( sequence of events)
- Deployment of multiskilling and flexing technic over all the possible stations
- Control of material rejection in assembly line
- Knowledge of Transmission Performance Testing (Power Reverser / Regular Models)
- PROJECT WORK
- Co-ordination in assembly modification
- Tools & Fixtures development for Fitment trial
- Changed the existing shop floor design for improving ergonomics & closure of unsafe conditions
- QUALITY ANALYSIS
- Resolving line related quality issues in order to meet factory production goal & Monitoring lead time of inspection
- Conducting Process audit & address various quality issues & prevent occurrence of new defects
- Rework analysis & reducing rejection levels at supplier end & process improvement
- PRODUCTION
- Strong orientation towards achievement of Production targets (with maximum utilization of all the available resources)
- Strong Orientation towards Productivity rise by using various tools like LCA (Low Cost Automation), Kaizen, Line Balancing, Motion Loss study etc
- Strong Orientation towards Productivity improvement, Breakdown prevention, Cost saving
- Study & analysis of total process to find out possible chances of assembly defect & implementation of Mistake Proofing
- Responsible for Multi skilling of each operator
- It includes Education & Training of job knowledge, Creating operator skills & Quality awareness, Safety & First aid, Personality development
- Maintaining & improving the “5S &TPM" activities in the shop floor
- Responsible for in-house Rejection analysis
- Sub-assembly inventory maintaining as per plan
- ACHIEVEMENTS
- Productivity increase from 70% to 85%
- Linearity increase from 80% to 95 % for Vasco Model (high work content model on line)
- Cost saved by implementing the Lean manufacturing processes such as NVA reduction.
Assistant Technician, Warehouse Co-ordinator
JOHN DEERE INDIA
07.2013 - 12.2017
Technical Trainee (Team Leader)
JOHN DEERE INDIA, PUNE WORKS
06.2011 - 06.2013
Education
Diploma - Automobile Engineering
Government PolytechnicNashik (An Autonomous Institute of Maharashtra)
Skills
Self-confident and Self-Motivatedundefined
Accomplishments
- Collaborated with team of 15 in the development of Poka-Yoke for AA piston Assembly.
- Collaborated with team of 18 in the development of Needle Roller Bearing Rework Tool.
- Achieved 0 safety incidence in a Quarter through effectively implementing Unsafe Identification and Closure on weekly basis.
Timeline
Technician (Warehouse Co-ordinator)
JOHN DEERE INDIA, PUNE
01.2018 - Current
Assistant Technician, Warehouse Co-ordinator
JOHN DEERE INDIA
07.2013 - 12.2017
Technical Trainee (Team Leader)
JOHN DEERE INDIA, PUNE WORKS
06.2011 - 06.2013
Diploma - Automobile Engineering
Government PolytechnicNashik (An Autonomous Institute of Maharashtra)
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